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SU-8 2035 process recipe

SU-8 2035 coats about 33-119 µm between 4000 and 1000 rpm, the SU-8 2000 grade between 2025 and 2050 for thick permanent epoxy structures and high-aspect-ratio walls.

https://nanyte.com/photoresists/su-8-2035 · last updated 2026-09-13

At a glance
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Manufacturer
Kayaku Advanced Materials
Tone
negative
Chemistry
Epoxy (SU-8 type)
Thickness
33–119 µm
Developer
SU-8 Developer; ethyl lactate or diacetone alcohol may also be used
Applications
MEMS structural · High aspect ratio · Electroplating / molding

Cross-checked — two independent extractions agree on the spin curve and the single-value figures.

The exposed resist stays after development; the unexposed film dissolves. Schematic cross-sections for SU-8 2035 — feature width, film aspect ratio and sidewall angle are illustrative, not to scale.
01 / Coating

Spin coating

Spin curve for SU-8 2035: film thickness in µm against spin speed in rpm.204060801001201401k2k3k4kSPIN SPEED (rpm)THICKNESS (µm)
Data points
SU-8 2035 — film thickness (µm) by spin speed (rpm)
SeriesrpmµmPublished dose
SU-8 20351000119
215–240 mJ/cm² · 85–110 µm row
240–260 mJ/cm² · 115–150 µm row
within 10 % of a bracket edge
200058
150–215 mJ/cm² · 45–80 µm row
300044
400033
150–160 mJ/cm² · 25–40 µm row

Values are the manufacturer’s starting points, not a guarantee — characterize on your own tool. Series digitized from a published figure are approximate (±10 %).

Published dose is the datasheet’s own thickness bracket, quoted as printed — the full table and its citation are in the exposure section. A thickness the table does not cover shows nothing, and a thickness within 10 % of a bracket edge shows every bracket it could fall in.

read from figure — the diamond markers legended 'SU-8 2035' on Figure 1 'SU-8 2000 Thickness vs. Spin Speed', p.2 of the SU-8 2000, 2025-2075 Technical Data Sheet, August 2020. Four plotted markers at 1000, 2000, 3000 and 4000 rpm; no numeric table accompanies the chart. Marker centres located against the 20 µm axis ticks of the embedded chart image; values are reads to about ±1 µm.

Redrawn from the manufacturer's published data — hover to read between points, click to pin.
  • 119 µm at 1000 rpm drops by half to 58 µm at 2000 rpm, then 44 µm at 3000 and 33 µm at 4000 — only four speeds are plotted, and the gap between 1000 and 2000 rpm is where thickness is most sensitive.
  • Kayaku's recommended program for the series: dispense 1 ml of resist per inch (25 mm) of substrate diameter, spread at 500 rpm for 5-10 s at 100 rpm/s, then spin at 2000 rpm for 30 s at 300 rpm/s, choosing the final speed from the spin chart.
  • Remove the edge bead with EBR PG so the mask can seat in close contact.
Adhesion
HMDS not required — 'Adhesion promoters are typically not required.' Clean and dry the substrate first — piranha (H2SO4 and H2O2) with a DI rinse, or RIE or an oxygen barrel asher. For applications that include electroplating, an HMDS pre-treatment is recommended.
02 / Bake

Soft bake

Soft bake
95 °C · hotplate
Notes
Times are set by film thickness, at 65 °C and then at 95 °C: 25-40 µm → 0-3 min at 65 °C then 5-6 min at 95 °C; 45-80 µm → 0-3 then 6-9 min; 85-110 µm → 5 then 10-20 min; 115-150 µm → 5 then 20-30 min. Use a level hotplate — convection ovens are not recommended because a skin can form and trap solvent. To check the bake, cool the wafer to room temperature and return it to the hotplate; if the film wrinkles, bake a few more minutes and repeat until it does not.

SOURCE: Table 2 'Soft Bake Times', p.3 of the SU-8 2000, 2025-2075 Technical Data Sheet, August 2020

03 / Exposure

Exposure dose

SU-8 2035's dose is published against film thickness, not as a single number. Read the row for the film you coat and run a dose array around it.

As published
Dose follows the film you spin, not the grade name: 25-40 µm films take 150-160 mJ/cm², 45-80 µm 150-215, 85-110 µm 215-240 and 115-150 µm 240-260 mJ/cm². On glass and most metals multiply by 1.5-2.
Post-exposure bake
95 °C · hotplate
SU-8 2035 — dose by film thickness
Film thicknessDose
25–40 µm150–160 mJ/cm²
45–80 µm150–215 mJ/cm²
85–110 µm215–240 mJ/cm²
115–150 µm240–260 mJ/cm²
160–225 µm260–350 mJ/cm²
SOURCE: SU-8 2000 2025-2075 Technical Data Sheet

Table 3 'Exposure Dose', p.3 of the SU-8 2000, 2025-2075 Technical Data Sheet, August 2020 — indexed by film thickness and shared by the four grades that sheet covers; no wavelength is attached to the table.

04 / Development

Development

Developer
SU-8 Developer; ethyl lactate or diacetone alcohol may also be used
Method
immersion, spray or spray-puddle
Rinse
Spray and wash with fresh SU-8 developer for about 10 s, and again for another 10 s if needed, then air-dry with filtered pressurised air or nitrogen. A white film during an IPA rinse means the unexposed resist is under-developed: return it to SU-8 developer and repeat the rinse.
Developer family
Solvent

Not published for this resist: Dilution, Time — characterize on-tool.

SOURCE: SU-8 2000 2025-2075 Technical Data Sheet

Development section and Table 6 'Development Times for SU-8 Developer', p.4 of the SU-8 2000, 2025-2075 Technical Data Sheet, August 2020

05 / Post-processing

Hard bake, etch & strip

Hard bake
150–250 °C · 5–30 min
Descum
Not published — characterize on-tool
Etch resistance
Not characterised as an etch mask. Once cross-linked the film is described as chemically and thermally stable — 315 °C at 5 % weight loss, a glass transition of 210 °C — and extremely difficult to remove with solvent strippers.
Stripper
Minimally cross-linked SU-8 2000 swells and lifts off in Remover PG at 50-80 °C for 30-90 min; with a 30-100 nm OmniCoat underlayer the lift-off is clean. Fully cured or hard-baked SU-8 2000 cannot be removed without OmniCoat. To rework fully cross-linked films: piranha, plasma ash, RIE (200 W, 80 sccm O2, 8 sccm CF4, 100 mTorr, 10 °C), laser ablation or pyrolysis.
Storage
Store upright in tightly closed containers in a cool, dry place away from direct sunlight, light, acids, heat and ignition sources, at 4-21 °C (40-70 °F). Shelf life is thirteen months from date of manufacture.

SOURCE: Hard bake (cure) section, p.5 of the SU-8 2000, 2025-2075 Technical Data Sheet, August 2020

06 / Applications

Where it's used

Practical notes from the datasheet

SU-8 2035 (7000 cSt, 69.95 % solids) sits between SU-8 2025 and 2050, and reaches 40-60 µm in the flat part of its curve. Its practical sweet spot is 2000-3000 rpm, where the curve has flattened and the 45-80 µm process row applies: 0-3 minutes at 65 °C then 6-9 minutes at 95 °C, 150-215 mJ/cm², post-bake 6-7 minutes at 95 °C, preceded by 1-2 minutes at 65 °C that the sheet marks optional for stress reduction, and 5-7 minutes in SU-8 Developer with strong agitation. Below 2000 rpm the film climbs quickly towards 120 µm and every step of the process lengthens. If surface cracks appear after development, the sheet anneals them with a couple of minutes at 150 °C. The cured epoxy is permanent — use OmniCoat underneath if it must be released.

07 / Family

Grades in this family

Other grades in the SU-8 2000 series line differ mainly in coating thickness:

SU-8 2000 series — grade comparison
GradeThickness
SU-8 2000.50.5–0.8 µm
SU-8 20022.0–2.9 µm
SU-8 20054.6–7.8 µm
SU-8 20076.7–12.4 µm
SU-8 20109.6–20.6 µm
SU-8 201513.2–38.5 µm
SU-8 202521.7–79.2 µm
SU-8 2035 (this page)33–119 µm
SU-8 205040.1–171 µm
SU-8 207559–239 µm
SU-8 2100103–269 µm
08 / Sources

Sources & disclaimer

Manufacturer datasheet values are starting points; optimal parameters depend on your substrate, equipment and environment. Product names and trademarks belong to their respective owners. NANYTE is not affiliated with the manufacturers listed. Last updated 2026-09-13.

Cite this recipe

NANYTE. "SU-8 2035 process recipe." NANYTE Photoresist Library. https://nanyte.com/photoresists/su-8-2035. Accessed 2026-09-13.

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