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SU-8 2050 process recipe

SU-8 2050 is the mid-range thick-film workhorse of the SU-8 2000 family — the grade most MEMS and microfluidics processes default to when they need tall, robust structures without stepping up to the very thickest SU-8 2100/2150 coats. SU-8 2050 is a high-viscosity (12,900 cSt, 71.65% solids) grade in Kayaku Advanced Materials' SU-8 2000 epoxy photoresist series, formulated for thick, high-aspect-ratio, permanent MEMS and micromachining structures. It crosslinks via UV-generated photoacid followed by thermally-driven epoxy crosslinking during post-exposure bake, yielding a chemically and thermally stable, mechanically robust film that is normally left on the device rather than stripped.

https://nanyte.com/photoresists/su-8-2050 · last updated 2026-07-26

At a glance
Download PDF
Manufacturer
Kayaku Advanced Materials
Tone
negative
Chemistry
Epoxy (SU-8 type)
Thickness
40.1–171 µm
Developer
SU-8 Developer (Kayaku's proprietary PGMEA-based developer); other solvent developers such as ethyl lactate or diacetone alcohol are also stated to work
Applications
MEMS structural · High aspect ratio · Microfluidics · Electroplating / molding
The exposed resist stays after development; the unexposed film dissolves. Schematic cross-sections for SU-8 2050 — feature width, film aspect ratio and sidewall angle are illustrative, not to scale.
01 / Coating

Spin coating

Spin curve for SU-8 2050: film thickness in µm against spin speed in rpm.0501001502001k2k3k4kSPIN SPEED (rpm)THICKNESS (µm)
Data points
SU-8 2050 — film thickness (µm) by spin speed (rpm)
SeriesrpmµmPublished dose
SU-8 20501000171
260–350 mJ/cm² · 160–225 µm row
within 10 % of a bracket edge
200076
150–215 mJ/cm² · 45–80 µm row
within 10 % of a bracket edge
300053
150–215 mJ/cm² · 45–80 µm row
400040

Values are the manufacturer’s starting points, not a guarantee — characterize on your own tool. Series digitized from a published figure are approximate (±10 %).

Published dose is the datasheet’s own thickness bracket, quoted as printed — the full table and its citation are in the exposure section. A thickness the table does not cover shows nothing, and a thickness within 10 % of a bracket edge shows every bracket it could fall in.

read from Figure 1 'SU-8 2000 Thickness vs. Spin Speed', p.2 of SU-8 2000 (2025-2100) Technical Data Sheet, Kayaku Advanced Materials, April 2021 — the chart plots four family curves (2025/2035/2050/2075) together with axis gridlines every 20 µm (0-240) and every 500 rpm (500-4500); no numeric table is published for this figure. The chart is drawn as vector paths rather than a raster image, so the marker positions read exactly. It plots exactly FOUR markers per series, at 1000/2000/3000/4000 rpm only. SU-8 2050 is the second-from-top series (triangle marker) by y-order at each rpm column, consistent with its rank between SU-8 2075 (top) and SU-8 2035 (third).

Redrawn from the manufacturer's published data — hover to read between points, click to pin.
  • Kayaku's stated 'Recommended Program' (family-wide, not thickness-specific): dispense 1 ml resist per inch (25 mm) of substrate diameter
  • spin at 500 rpm for 5-10 s at 100 rpm/s acceleration (spread step)
  • then spin at 2000 rpm for 30 s at 300 rpm/s acceleration as a generic starting point — the actual final rpm/time should be taken from Figure 1 for the desired thickness.
  • Edge-bead removal (EBR) with a solvent stream (Kayaku EBR PG) at the wafer edge is recommended so the mask can seat in close contact.
  • Secondary/practical (Cornell Nanoscale Facility SOP, university source, not the vendor): pour SU-8 2050-or-thicker from stock into small working bottles at least 24 h before spinning to let entrained bubbles dissipate
  • for layers ≥150 µm, let the wafer rest on the spinner after spin-up so hanging edge resist can retract back onto the wafer before wiping the edge bead, since a fully removed edge bead will just reflow into the gap during softbake.
Adhesion
HMDS not required — Adhesion promoters are stated as 'typically not required' for standard use. Substrates should simply be clean and dry — piranha wet etch (H2SO4 + H2O2) + DI rinse, or RIE / O2 barrel-ashing, is recommended for best results. The one exception: for applications involving electroplating, a substrate pre-treatment with HMDS IS recommended.
02 / Bake

Soft bake

Soft bake
95 °C · hotplate
Notes
Datasheet times are given per THICKNESS bracket, not per grade, so bake to the bracket matching the film actually coated. For a nominal SU-8 2050 film in the 45-80 µm range (matching ~3000 rpm per the spin curve above), Table 2 specifies 0-3 min at 65°C followed by 6-9 min at 95°C — two separate stages, the 65°C one optional. A level hotplate is required — convection ovens are explicitly not recommended, as a skin can form on the resist and trap solvent. Vendor's own optimization method: after the prescribed bake, remove the wafer and let it cool to room temperature, then return it to the hotplate; if the film wrinkles, continue baking a few more minutes and repeat the cool/reheat cycle until wrinkles disappear.

SOURCE: Table 2 'Soft Bake Times', p.3 of SU-8 2000 (2025-2100) Technical Data Sheet, Kayaku Advanced Materials, April 2021

03 / Exposure

Exposure dose

SU-8 2050's dose is published against film thickness, not as a single number. Read the row for the film you coat and run a dose array around it.

As published
SU-8 2050's typical 45–80 µm coats take 150–215 mJ/cm²; the dose is indexed to the film you spun, so a 100 µm coat needs 215–240 mJ/cm² instead.
Post-exposure bake
95 °C
SU-8 2050 — dose by film thickness
Film thicknessDose
25–40 µm150–160 mJ/cm²
45–80 µm150–215 mJ/cm²
85–110 µm215–240 mJ/cm²
115–150 µm240–260 mJ/cm²
160–225 µm260–350 mJ/cm²
230–270 µm350–370 mJ/cm²
SOURCE: SU-8 2000 (2025-2100) Technical Data Sheet

Table 3 'Exposure Dose' of the SU-8 2000 (2025-2100) Technical Data Sheet, Kayaku Advanced Materials, April 2021 — indexed by film thickness and shared across the grades that document covers. Not explicitly attributed to a wavelength.

04 / Development

Development

Developer
SU-8 Developer (Kayaku's proprietary PGMEA-based developer); other solvent developers such as ethyl lactate or diacetone alcohol are also stated to work
Dilution
undiluted
Time
Not published — characterize on-tool
Method
immersion (spray or spray-puddle also usable per datasheet)
Rinse
Fresh SU-8 developer spray/wash ~10 s, optionally repeated, then air/N2 dry with filtered pressurized gas. A white film during an IPA rinse indicates under-development of the unexposed resist -- treat with more SU-8 developer and repeat, rather than relying on IPA to finish the job. Ultrasonic/megasonic agitation is recommended for high-aspect-ratio or tight-pitch structures.
Developer family
Solvent
SOURCE: SU-8 2000 (2025-2100) Technical Data Sheet

Table 6 'Development Times for SU-8 Developer' (45-75 µm bracket: 5-7 min), p.4 of SU-8 2000 (2025-2100) Technical Data Sheet, Kayaku Advanced Materials, April 2021

05 / Post-processing

Hard bake, etch & strip

Hard bake
150–250 °C · 5–30 min
Descum
Not published — characterize on-tool
Etch resistance
Described as chemically and thermally very stable once crosslinked: thermal stability to 315°C (5% wt. loss), and the Removal section states it is 'extremely difficult to remove... with conventional solvent based resist strippers.' This robustness makes cured SU-8 usable as a durable etch/plating mold in many wet-chemical processes, at the cost of being hard to strip afterward (see stripper field).
Stripper
Minimally-crosslinked SU-8: Kayaku Remover PG, 50-80°C bath, 30-90 min immersion (swells and lifts off partially-cured material; if OmniCoat 30-100 nm sacrificial layer was applied first, Remover PG gives a clean full lift-off). Fully cured/hard-baked SU-8 CANNOT be removed with Remover PG at all unless OmniCoat was used underneath. To rework fully crosslinked SU-8: oxidizing acid solutions (piranha etch), plasma ash, RIE (200 W, 80 sccm O2, 8 sccm CF4, 100 mTorr, 10°C), laser ablation, or pyrolysis.
Storage
Store upright in tightly closed containers, in a cool dry environment away from direct sunlight, light, acids, heat, and ignition sources, at 40-70°F (4-21°C). Shelf life is 13 months from date of manufacture.

SOURCE: Hard Bake (cure) section, p.5 of SU-8 2000 (2025-2100) Technical Data Sheet, Kayaku Advanced Materials, April 2021

06 / Applications

Where it's used

Practical notes from the datasheet

SU-8 2050 sits in the middle of the SU-8 2000 family by viscosity (12,900 cSt vs. 4,500 for 2025 and 22,000 for 2075) and covers roughly 45-165 µm in a single coat over the datasheet's plotted 1000-4000 rpm range (the family description states thicknesses down to 0.5 µm and beyond 200 µm are achievable across the whole SU-8 2000 line, implying lower speeds than plotted would push a single 2050 coat higher still, but that isn't shown numerically for this grade). Choose 2050 over the thinner SU-8 2025 when a structure needs more height and mechanical robustness, and over the much thicker SU-8 2100/2150 grades when their hour-long bakes and very deep develops would otherwise dominate the process. PEB is the step where crosslinking actually completes (thermally-driven, acid-catalyzed epoxy reaction) -- a visible latent mask image appearing within 5-15 s of starting the 95°C PEB is the datasheet's own go/no-go check for adequate exposure and heating. Thick films are prone to cracking and delamination from thermal stress; besides the softbake wrinkle-check cycle, a University of Cornell Nanoscale Facility SOP (secondary source, not the vendor) recommends gradual heating/cooling for any layer >=50 µm, since silicon cools faster than SU-8, and a ~10 minute wait between exposure and PEB start for full latent-image (photoacid) formation. Because fully cross-linked SU-8 is essentially unstrippable with ordinary solvents, any process that will need to remove or release the structure later should plan for an OmniCoat sacrificial layer from the start, not as an afterthought.

07 / Family

Grades in this family

Other grades in the SU-8 2000 series line differ mainly in coating thickness:

SU-8 2000 series — grade comparison
GradeThickness
SU-8 202521.7–79.2 µm
SU-8 2050 (this page)40.1–171 µm
SU-8 2100103–269 µm
08 / Troubleshooting

Troubleshooting

Common failure modes for SU-8 2050, answered from the manufacturer's datasheet and application notes. These are starting points — your substrate, tooling and environment shift the specifics, so calibrate on-tool.

What soft bake time and temperature does SU-8 2050 need?

Soft-bake times are given per film-thickness bracket, not per grade. For a typical SU-8 2050 film in the 45–80 µm range (about 3000 rpm), the datasheet specifies 0–3 min at 65°C followed by 6–9 min at 95°C on a level hotplate. Convection ovens are not recommended — a skin can form and trap solvent. After baking, cool the wafer to room temperature and reheat; if the film wrinkles, continue baking a few minutes and repeat until wrinkles no longer appear.

SOURCE: Kayaku SU-8 2000 (2025–2100) Technical Data Sheet, April 2021 — Table 2 Soft Bake Times, p.3

What is the exposure dose for SU-8 2050?

Dose is published by film thickness, not by grade. SU-8 2050's typical ~45–80 µm working range falls in the 150–215 mJ/cm² bracket. i-line (365 nm) is the recommended wavelength (conventional UV 350–400 nm is also used). Multiply by ~1.5× on glass/Pyrex/ITO and 1.5–2× on silicon nitride and most metals versus silicon. A 350 nm long-pass filter for vertical sidewalls needs ~40% more exposure. No separate 405 nm dose is published.

SOURCE: Kayaku SU-8 2000 (2025–2100) Technical Data Sheet, April 2021 — Table 3 Exposure Dose + Table 4 substrate multipliers

Does SU-8 2050 need a post-exposure bake?

Yes — PEB is where cross-linking actually completes (a thermally driven, acid-catalyzed epoxy reaction), so it is essential. Times are thickness-binned; for the 45–80 µm bracket, an optional 1–2 min at 65°C for stress reduction then 6–7 min at 95°C, starting directly after exposure. A latent mask image should appear within 5–15 s of reaching 95°C; if none forms, exposure or heating was inadequate.

SOURCE: Kayaku SU-8 2000 (2025–2100) Technical Data Sheet, April 2021 — Table 5 Post Exposure Bake Times, p.4

Which developer does SU-8 2050 use?

SU-8 Developer, Kayaku's PGMEA-based developer, used undiluted by immersion (spray or spray-puddle also work); ethyl lactate and diacetone alcohol are also stated to work. For the 45–75 µm bracket, immersion runs about 5–7 min. A white film during rinse means the unexposed resist is under-developed — apply more SU-8 developer rather than relying on IPA. Ultrasonic or megasonic agitation is recommended for high-aspect-ratio or tight-pitch structures.

SOURCE: Kayaku SU-8 2000 (2025–2100) Technical Data Sheet, April 2021 — Table 6 Development Times, p.4

Why is my SU-8 2050 cracking or delaminating?

Thick SU-8 films are prone to cracking and delamination from thermal stress. The datasheet's soft-bake wrinkle test (cool then reheat, bake longer if it wrinkles) confirms the film is fully dry, and a short 150°C bake for a couple of minutes anneals cracks seen after development. For layers ≥50 µm a Cornell Nanoscale Facility SOP additionally recommends gradual heating and cooling, since silicon cools faster than SU-8.

SOURCE: Kayaku SU-8 2000 TDS Hard Bake section + Cornell Nanoscale…

Kayaku SU-8 2000 TDS Hard Bake section + Cornell Nanoscale Facility 'SU-8 Processing Suggestions' (v2, 2013), thermal-stress guidance

09 / Sources

Sources & disclaimer

  • Kayaku Advanced MaterialsSU-8 2050 datasheet (SU-8 2000, 2025-2100, Technical Data Sheet, April 2021 (per footer on every page; fetched via a university-hosted mirror of the same document, https://nanofab.sites.olt.ubc.ca/files/2026/01/KAM-SU-8-2000-2025-2100-Datasheet-4.9.21-final-2.pdf, since kayakuam.com returned HTTP 403 to automated fetches during this session)) · accessed 2026-07-10
  • https://www.cnfusers.cornell.edu/sites/default/files/Equipment-Resources/SU8%20processing%20suggestions.pdf — Cornell Nanoscale Facility 'SU-8 Processing Suggestions' (v2, July 2013) -- used only for practical process tips not in the vendor datasheet: pre-spin bubble-dissipation wait time for SU-8 2050+, the ~10 min exposure-to-PEB delay for latent image formation, and thermal-stress/cracking guidance for thick and multi-layer coats. Not used for any headline numeric spec (spin curve, dose, bake time/temp all come from the Kayaku datasheet).
Research using this resist
  1. Shaw et al.. Negative photoresists for optical lithography. IBM Journal of Research and Development (1997). doi:10.1147/rd.411.0081
    The IBM origin paper for the EPON-based epoxy negative resist that became SU-8, describing its formulation and use as a thick optical-lithography resist.
  2. Lorenz et al.. SU-8: a low-cost negative resist for MEMS. Journal of Micromechanics and Microengineering (1997). doi:10.1088/0960-1317/7/3/010
    Established SU-8 as a MEMS structural resist, producing thick high-aspect-ratio structures by near-UV lithography.
  3. del Campo, Greiner. SU-8: a photoresist for high-aspect-ratio and 3D submicron lithography. Journal of Micromechanics and Microengineering (2007). doi:10.1088/0960-1317/17/6/R01
    Widely cited review of SU-8 processing (coat, bake, expose, develop) for high-aspect-ratio and 3D microstructures across the SU-8 family.

Manufacturer datasheet values are starting points; optimal parameters depend on your substrate, equipment and environment. Product names and trademarks belong to their respective owners. NANYTE is not affiliated with the manufacturers listed. Last updated 2026-07-26.

Cite this recipe

NANYTE. "SU-8 2050 process recipe." NANYTE Photoresist Library. https://nanyte.com/photoresists/su-8-2050. Accessed 2026-07-26.

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