Skip to content

LOR 1A process recipe

LOR 1A is the thinnest underlayer in the LOR line at 0.081-0.158 µm, for lift-off of thin metal where anything thicker would swallow the feature.

https://nanyte.com/photoresists/lor-1a · last updated 2026-09-28

At a glance
Download PDF
Manufacturer
MicroChem (MCC) — now Kayaku Advanced Materials
Tone
Not photoimageable (underlayer)
Chemistry
Ancillary (not photoimageable)
Thickness
0.1–0.2 µm
Exposure dose
Not exposed — dissolves in developer
Developer
0.26N or 0.24N TMAH (no product named); metal-ion-bearing developers are not rated for LOR A (selection guide, p.7).
Applications
Lift-off

Cross-checked — two independent extractions agree on the spin curve and the single-value figures.

The underlayer is never exposed: it sits beneath an imaged top resist and the developer undercuts it laterally, leaving the overhang lift-off relies on. Schematic cross-sections for LOR 1A — feature width, film aspect ratio and sidewall angle are illustrative, not to scale.
—01 / Coating

Spin coating

Spin curve for LOR 1A: film thickness in µm against spin speed in rpm.0.060.080.100.120.140.160.181k2k3k4kSPIN SPEED (rpm)THICKNESS (µm)
Data points
LOR 1A — film thickness (µm) by spin speed (rpm)
Seriesrpmµm
LOR 1A10000.16
15000.12
20000.10
25000.10
30000.09
35000.08
40000.08

Values are the manufacturer’s starting points, not a guarantee — characterize on your own tool. Series digitized from a published figure are approximate (±10 %).

read from figure — the blue filled-diamond trace legended LOR 1A on the 'Thickness vs. Spin Speed - LOR A Thin Series' chart, p.5, the lowest of the three traces. Seven plotted markers at 500 rpm intervals; no numeric table accompanies the chart.

Redrawn from the manufacturer's published data — hover to read between points, click to pin.
  • The whole grade lives between 810 and 1,580 Å, so the entire spin sweep buys under 80 nm of thickness and the curve is flat from about 2500 rpm onward.
  • Spin speed is a trim here, not a control — pick the grade for the thickness you want and use speed to fine-tune.
  • Coating parameters are published for the product line rather than per grade: 5 ml dispensed dynamically over 3-5 s onto a 150 mm wafer at 300-500 rpm, 10,000 rpm/s acceleration to a 3,000 rpm terminal speed, 45 s spin, with EBR PG for edge-bead and whisker removal.
Adhesion
HMDS not required — "Primers, such as HMDS, are typically not required" when LOR/PMGI is used as recommended; the datasheet describes excellent adhesion across semiconductor substrates. To dehydrate the surface first, bake at 200 °C for 5 min. LOR/PMGI is virtually insoluble in typical photoresist solvents, so a properly baked underlayer does not intermix with the imaging resist above it.
—02 / Bake

Soft bake

Soft bake
160–210 °C · hotplate
Notes
The prebake dries the film and fixes its dissolution and undercut rate, and no grade-specific temperature or time is published. The recommended prebake range for the product line is 160-210 °C, hotplate preferred, and some PMGI products bake as high as 280 °C. Prebake temperature has the greatest influence on undercut rate, with prebake time, developer choice, develop mode and especially develop time behind it. Hotter and longer both slow the dissolution and tighten the undercut. The published undercut-versus-bake curves (Figures 5a and 5b) are measured on LOR 10B, a B-series grade an order of magnitude thicker than this one, so they show the shape of the relationship rather than numbers to transfer here.
SOURCE: Rev. D p.3: 'The recommended bake temperature range is 160°C –…

Rev. D p.3: 'The recommended bake temperature range is 160°C – 210°C'; 'Hot plates are the preferred tool for the prebake step.'

—03 / Exposure

Exposure

LOR 1A is not photoimageable. It is not exposed at all — it is coated beneath an imaged top resist and undercut laterally during development. See the development step below.

—04 / Development

Development

Developer
0.26N or 0.24N TMAH (no product named); metal-ion-bearing developers are not rated for LOR A (selection guide, p.7).
Developer family
TMAH or buffered alkaline

Not published for this resist: Dilution, Time, Method, Rinse — characterize on-tool.

SOURCE: Product description, the LOR/PMGI process-flow section and the…

Product description, the LOR/PMGI process-flow section and the product selection guide, Kayaku "LOR and PMGI Resists" technical data sheet, Rev. D (August 2023)

—05 / Post-processing

Hard bake, etch & strip

Stripper
Remover PG. EBR PG removes edge beads and whiskers and is also an effective spin-bowl cleaner and a rework solvent for unbaked wafers.
Storage
Store upright in original sealed containers in a dry area between 10 and 24 °C (50-76 °F), away from ignition sources, light, heat, oxidants, acids and reducers. Do not use after the expiration date, 13 months from manufacture.

Not published for this resist: Hard bake, Descum, Etch resistance — characterize on-tool.

—06 / Applications

Where it's used

Practical notes from the datasheet

LOR 1A is the thin end of the whole LOR range — a PMGI-based sacrificial film spun under a conventional photoresist and never exposed itself. The datasheet wants the LOR/PMGI film thicker than the deposited metal film, typically by 33 %, so at 810 to 1,580 Å LOR 1A suits depositions up to roughly 60-120 nm. That makes this the grade for fine features and thin depositions, where a micron-scale underlayer would undercut straight through the pattern. The A series dissolves more slowly than B or C for the same prebake, which is the other half of why it suits fine work — the ledge opens gradually and the process window is wider. Nothing here is exposed, so there is no dose, no tone and no post-exposure bake to set; prebake temperature and develop time do all the work.

—07 / Family

Grades in this family

Other grades in the LOR A series line differ mainly in coating thickness:

LOR A series — grade comparison
GradeThickness
LOR 1A (this page)0.1–0.2 µm
LOR 2A0.1–0.3 µm
LOR 3A0.2–0.4 µm
LOR 5A0.3–0.8 µm
LOR 7A0.4–1.1 µm
LOR 10A0.6–1.4 µm
LOR 15A1.0–2.6 µm
—08 / Troubleshooting

Troubleshooting

Common failure modes for LOR 1A, answered from the manufacturer's datasheet and application notes. These are starting points — your substrate, tooling and environment shift the specifics, so calibrate on-tool.

Metal deposited over LOR 1A won't break at the feature edge. Is the underlayer too thin for my film?

Probably, if the deposit is more than about 60–120 nm, depending on spin speed. The datasheet wants the LOR film thicker than the deposited metal, typically by 33 %. Read from the spin chart, LOR 1A coats about 0.16 µm at 1000 rpm and about 0.08 µm at 4000 rpm, which carries roughly 120 nm of metal at the slow end and about 60 nm at the fast end. The chart stops at 1000 rpm, so for a deposit over about 120 nm move to LOR 2A or 3A rather than spinning outside the charted range.

SOURCE: Kayaku Advanced Materials, "LOR and PMGI Resists" technical…

Kayaku Advanced Materials, "LOR and PMGI Resists" technical data sheet, Rev. D (August 2023) — Coating Process, p.2; Thickness vs. Spin Speed, LOR A Thin Series chart, p.5

The undercut under LOR 1A is barely there after develop. What do I change first?

The prebake temperature. The datasheet ranks it the strongest influence on undercut rate, and its bake data show dissolution slowing as the bake gets hotter, so step the temperature down inside the recommended 160-210 °C hotplate window. Develop time comes next: the LOR A undercut-versus-develop bars keep growing from 2 to 3 min, though they were measured on a 0.3 µm film, thicker than any 1A coat. No bake or develop time is published for 1A itself, so run the matrix the datasheet asks for, prebake temperature against develop time.

SOURCE: Kayaku Advanced Materials, "LOR and PMGI Resists" technical…

Kayaku Advanced Materials, "LOR and PMGI Resists" technical data sheet, Rev. D (August 2023) — Soft-Bake/Prebake Process and Figures 5a-5b, p.3; Undercut vs. Develop Time chart and Figure 6, p.4

Can LOR 1A give me an undercut below 0.35 µm, or a film under 100 nm?

Not within its rating. The product selection guide hatches out both the <0.35 µm undercut geometry and the <100 nm thickness band for the LOR A series; the finest undercut it recommends for LOR A is 0.35-0.5 µm, and it rates A films from 0.1 µm up. The 1A curve drops below 100 nm at about 2500 rpm and bottoms out near 80 nm, so the fast half of its spin range sits outside that band. For ledges or films that small the guide points to the PMGI SF and SFS products.

SOURCE: Kayaku Advanced Materials, "LOR and PMGI Resists" technical…

Kayaku Advanced Materials, "LOR and PMGI Resists" technical data sheet, Rev. D (August 2023) — LOR/PMGI Product Selection Guide, p.7; LOR A Thin Series chart, p.5

Can I take the LOR 1A edge bead off with acetone or my usual EBR solvent?

No. The datasheet says acetone and conventional resist edge-bead removers are not recommended with LOR/PMGI. Use EBR PG, which is made for these films, clears both the edge bead and whiskers, and also serves for spin-bowl clean-up and for reworking wafers that have not been baked yet. Once the film is baked, the removal route the datasheet gives is Remover PG or another NMP- or DMSO-based remover.

SOURCE: Kayaku Advanced Materials, "LOR and PMGI Resists" technical…

Kayaku Advanced Materials, "LOR and PMGI Resists" technical data sheet, Rev. D (August 2023) — Edge Bead Removal, p.3; Lift-Off Process, p.4

—09 / Sources

Sources & disclaimer

Manufacturer datasheet values are starting points; optimal parameters depend on your substrate, equipment and environment. Product names and trademarks belong to their respective owners. NANYTE is not affiliated with the manufacturers listed. Last updated 2026-09-28.

Cite this recipe

NANYTE. "LOR 1A process recipe." NANYTE Photoresist Library. https://nanyte.com/photoresists/lor-1a. Accessed 2026-09-28.

Ready to run this process on your own tool?Talk to an engineer →

Expose your stack at 365 and 405 nm

NANYTE BEAM is a desktop maskless lithography system with software-selectable dual-wavelength exposure and 16-bit grayscale — no photomask, no mask cost, same-day iteration.

What is NANYTE BEAM?

Improve this recipe

Run this resist in your lab? Send us what actually works, or flag a value that's wrong. No account, no email needed — a handle and affiliation are optional and become your credit line. Every contribution is checked against published sources before it appears.