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KMPR 1015 process recipe

KMPR 1015 is the middle of the five KMPR viscosities, coating 12.5-40 µm — the grade that covers the gap between KMPR 1010 and the much thicker 1025.

https://nanyte.com/photoresists/kmpr-1015 · last updated 2026-09-12

At a glance
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Manufacturer
Kayaku Advanced Materials
Tone
negative
Chemistry
Epoxy (SU-8 type)
Thickness
12.5–40 µm
Developer
2.38 % TMAH (0.26 N) aqueous alkaline developer; SU-8 developer (solvent) may be used instead
Applications
High aspect ratio · MEMS structural · Electroplating / molding · Etch mask

Cross-checked — two independent extractions agree on the spin curve and the single-value figures.

The exposed resist stays after development; the unexposed film dissolves. Schematic cross-sections for KMPR 1015 — feature width, film aspect ratio and sidewall angle are illustrative, not to scale.
01 / Coating

Spin coating

Spin curve for KMPR 1015: film thickness in µm against spin speed in rpm.10203040501k2k3k4kSPIN SPEED (rpm)THICKNESS (µm)
Data points
KMPR 1015 — film thickness (µm) by spin speed (rpm)
SeriesrpmµmPublished dose
KMPR 1015100040
665–1055 mJ/cm² · 31–55 µm row
200022
355–485 mJ/cm² · 12–20 µm row
500–645 mJ/cm² · 21–30 µm row
within 10 % of a bracket edge
300016
355–485 mJ/cm² · 12–20 µm row
400013
355–485 mJ/cm² · 12–20 µm row
within 10 % of a bracket edge

Values are the manufacturer’s starting points, not a guarantee — characterize on your own tool. Series digitized from a published figure are approximate (±10 %).

Published dose is the datasheet’s own thickness bracket, quoted as printed — the full table and its citation are in the exposure section. A thickness the table does not cover shows nothing, and a thickness within 10 % of a bracket edge shows every bracket it could fall in.

read from figure — the filled-triangle trace legended KMPR 1015 on Figure 1, 'KMPR 1000 Thickness vs. Spin Speed', p.2, the middle of the five traces. Four plotted markers; no numeric table accompanies the chart.

Redrawn from the manufacturer's published data — hover to read between points, click to pin.
  • The curve halves across the first half of the sweep — 40 µm at 1000 rpm to 21.5 µm at 2000 — then eases to 16 and 12.5 µm at 3000 and 4000 rpm.
  • Its trace runs close to KMPR 1010's at the fast end, where the two overlap around 12-15 µm, so in that band the choice between them is really about which grade's slower spin gives the better uniformity.
  • Table 1 puts this grade at 60 % solids and 1900 cSt.
  • The recommended program is a 500 rpm / 5-10 s spread at 100 rpm/s acceleration, then 30 s at the final speed at 300 rpm/s, dispensing 1 ml of resist per inch of substrate diameter.
Adhesion
HMDS recommended — Adhesion promoters are described as typically unnecessary; substrates should be clean and dry, ideally after a piranha clean and a de-ionized water rinse, or an O2 RIE/barrel-asher clean. HMDS priming is recommended specifically where the film will be used for electroplating.
02 / Bake

Soft bake

Soft bake
100 °C (95–105 °C) · hotplate
Notes
100 °C on a level hotplate, with 95-105 °C also usable. Convection ovens are advised against — a skin forms and traps solvent in the film. Time is thickness-binned and this grade's 12.5-40 µm span crosses three bins: 7 min for 12-20 µm, 12 min for 21-30 µm and 15 min for 31-55 µm, so the bake follows the film you actually coat. Bake, cool to room temperature, then return the wafer to the hotplate — visible wrinkling means it needs longer.

SOURCE: Soft Bake section and Table 2, p.2 of the KMPR 1000 datasheet (Ver. 6, December 2019)

03 / Exposure

Exposure dose

KMPR 1015's dose is published against film thickness, not as a single number. Read the row for the film you coat and run a dose array around it.

As published
Dose is published against film thickness rather than against the grade, so it follows the coating: 355-485 mJ/cm² at 12-20 µm, 500-645 at 21-30 and 665-1055 at 31-55. Doses climb on reflective substrates — the datasheet's multipliers run 1.5× on glass, Pyrex and ITO and 1.5-2× on gold, aluminium, copper, nickel and titanium against 1× on silicon.
Post-exposure bake
100 °C (95–105 °C) · hotplate
KMPR 1015 — dose by film thickness
Film thicknessDose
12–20 µm355–485 mJ/cm²
21–30 µm500–645 mJ/cm²
31–55 µm665–1055 mJ/cm²
SOURCE: KMPR 1000 datasheet

Table 3 'Exposure Dose' of the KMPR 1000 datasheet (Ver. 6). The three bins carried here are the ones this grade's thickness range crosses. The table is not attributed to a specific wavelength.

04 / Development

Development

Developer
2.38 % TMAH (0.26 N) aqueous alkaline developer; SU-8 developer (solvent) may be used instead
Method
immersion, spray or spray-puddle
Rinse
After TMAH, spray rinse with de-ionized water for 20 s and blow dry with filtered air or nitrogen. After SU-8 developer, spray with fresh developer for about 10 s, then isopropyl alcohol for another 10 s, then blow dry — a white film during the IPA rinse means the film is under-developed and needs more developer.
Developer family
TMAH or solvent

Not published for this resist: Dilution, Time — characterize on-tool.

SOURCE: Development and Rinse and Dry sections with Tables 6 and 7, p.3-4 of the KMPR 1000 datasheet (Ver. 6, December 2019)

05 / Post-processing

Hard bake, etch & strip

Hard bake
Not published — characterize on-tool
Descum
RIE, 2 min at 100 W with 10 sccm O2 at 100 mTorr — quoted as step 3 of the datasheet's plating sequence.
Etch resistance
"Excellent dry etch resistance" (Features, p.1); the series is positioned for DRIE work, and the datasheet's own example shows 10 µm features etched to 65 µm deep.
Stripper
Remover PG (NMP) at 80 °C for 10-20 min by immersion, provided the film was never hard baked. Plasma removal where needed: RIE at 200 W with 80 sccm O2 and 8 sccm CF4, 100 mTorr, 10 °C.
Storage
Store frozen at -10 °C (14 °F) in tightly closed upright containers, away from light, heat, acids and ignition sources. Shelf life is thirteen months frozen, typically one to two months at room temperature. Defrost at room temperature for 24 h before use.
06 / Applications

Where it's used

Practical notes from the datasheet

KMPR 1015 fills the middle of Kayaku's chemically amplified epoxy negative line, coating 12.5 to 40 µm where 1010 stops near 27 and 1025 starts around 21. It is a grade that only exists in the current revision of the datasheet — the older Ver. 4.2 line ran 1005, 1010, 1025 and 1050 — so a process written against an older sheet will not mention it. The series is built for thick, vertical-walled masks that survive plating baths and dry etching and then strip cleanly, which is the practical distinction from SU-8. As everywhere in this line, the process numbers key to film thickness rather than to the grade, so choosing 1015 mainly decides which rows of those tables apply: across its range that means a 7, 12 or 15 min soft bake, 355-1055 mJ/cm², a 2 or 3 min post-exposure bake and 5-6 min in TMAH. The post-exposure bake is where cross-linking happens and is not optional, and hard baking is explicitly discouraged for plating work because an un-hard-baked film is the one that strips.

07 / Family

Grades in this family

Other grades in the KMPR 1000 series line differ mainly in coating thickness:

KMPR 1000 series — grade comparison
GradeThickness
KMPR 10054.5–9.5 µm
KMPR 101010–27 µm
KMPR 1015 (this page)12.5–40 µm
KMPR 102521.5–87 µm
KMPR 103528–115 µm
KMPR 105034–115 µm
08 / Sources

Sources & disclaimer

Manufacturer datasheet values are starting points; optimal parameters depend on your substrate, equipment and environment. Product names and trademarks belong to their respective owners. NANYTE is not affiliated with the manufacturers listed. Last updated 2026-09-12.

Cite this recipe

NANYTE. "KMPR 1015 process recipe." NANYTE Photoresist Library. https://nanyte.com/photoresists/kmpr-1015. Accessed 2026-09-12.

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