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SU-8 3035 process recipe

SU-8 3035 is a thick-film SU-8 3000 grade: 7,400 cSt and 74.4 % solids, second only to 3050. A single coat runs from about 24 µm at 4000 rpm to roughly 87 µm at 1000 rpm, which is the part of the line where the bake, exposure and develop tables switch to their long-time, high-dose rows.

https://nanyte.com/photoresists/su-8-3035 · last updated 2026-10-15

At a glance
Download PDF
Manufacturer
Kayaku MicroChem / MicroChem Corp.
Tone
negative
Chemistry
Epoxy (SU-8 type)
Thickness
24–87 µm
Developer
Kayaku Advanced Materials SU-8 developer (solvent based); ethyl lactate and diacetone alcohol are also named as usable
Applications
MEMS structural · High aspect ratio · Electroplating / molding

Cross-checked — the spin curve (where published) and the single-value figures were read twice, independently, from the datasheet, with any disagreement settled against it.

The exposed resist stays after development; the unexposed film dissolves. Schematic cross-sections for SU-8 3035 — feature width, film aspect ratio and sidewall angle are illustrative, not to scale.
—01 / Coating

Spin coating

Spin curves for SU-8 3035: film thickness in µm against spin speed in rpm.0204060801001k2k3k4kSPIN SPEED (rpm)THICKNESS (µm)
Data points
SU-8 3035 — film thickness (µm) by spin speed (rpm)
SeriesrpmµmPublished dose
SU-8 3035 (21 °C, US & EU)100079
150–250 mJ/cm² · 40–80 µm rows (2)
200050
150–250 mJ/cm² · 40–50 µm rows (3)
300036
150–250 mJ/cm² · 30–50 µm rows (2)
400032
150–250 mJ/cm² · 30–50 µm rows (2)
SU-8 3035 (23 °C, Japan & Asia)100087
150–250 mJ/cm² · 40–100 µm row
200050
150–250 mJ/cm² · 40–50 µm rows (3)
300033
150–250 mJ/cm² · 30–50 µm rows (2)
400024
150–250 mJ/cm² · 20–50 µm row

Values are the manufacturer’s starting points, not a guarantee — characterize on your own tool. Series digitized from a published figure are approximate (±10 %).

Published dose is the datasheet’s own thickness bracket, quoted as printed — the full table and its citation are in the exposure section. A thickness the table does not cover shows nothing, and a thickness within 10 % of a bracket edge shows every bracket it could fall in.

SU-8 3035 (21 °C, US & EU): read from figure: Figure 1, "SU-8 3000 Thickness vs. Spin Speed (21°C US & EU)", p.2 of the Kayaku Advanced Materials "SU-8 3000 Permanent Negative Epoxy Photoresist" technical data sheet (July 2020, Ver. 1). The SU-8 3035 trace is identified by its legend marker; the chart plots five grades (3050, 3035, 3025, 3010, 3005) on a linear spin-speed axis (0–5000 rpm) and a linear film-thickness axis. The chart is a bitmap, so each point was located against the 0 and full-scale gridlines of both axes: one marker per 1000 rpm from 1000 to 4000 rpm, which is the trace's full plotted range, nothing beyond it. Values are good to roughly ±1 µm, and no numeric table accompanies the chart.

SU-8 3035 (23 °C, Japan & Asia): read from figure: Figure 2, "SU-8 3000 Thickness vs. Spin Speed (23°C Japan & Asia)", p.2 of the Kayaku Advanced Materials "SU-8 3000 Permanent Negative Epoxy Photoresist" technical data sheet (July 2020, Ver. 1). The SU-8 3035 trace is identified by its legend marker; the chart plots five grades (3050, 3035, 3025, 3010, 3005) on a linear spin-speed axis (0–5000 rpm) and a linear film-thickness axis. The chart is a bitmap, so each point was located against the 0 and full-scale gridlines of both axes: one marker per 1000 rpm from 1000 to 4000 rpm, which is the trace's full plotted range, nothing beyond it. Values are good to roughly ±1 µm, and no numeric table accompanies the chart.

2 series redrawn from the manufacturer's published data — hover to read between points, click to pin.
  • Program printed for the whole SU-8 3000 line: dispense 1 ml of resist per inch (25 mm) of substrate diameter, spread at 500 rpm for 5–10 s (100 rpm/s acceleration), then spin at 3000 rpm for 30 s (300 rpm/s acceleration).
  • Pick the final speed from the chart that matches your material and room: Figure 1 is for 21 °C (US and EU), Figure 2 for 23 °C (Japan and Asia), and the two give different thicknesses for the same grade and speed.
  • SU-8 3035 is 7400 cSt, 74.4 % solids, density 1.147 g/ml (Table 1, p.2).
  • This is a thick, slow-flowing resist, and the 1000–4000 rpm range covers a wide thickness spread (about 47 µm on the 21 °C chart, about 63 µm on the 23 °C chart), so spin speed is the main thickness control here.
  • The sheet advises removing the edge bead with a small stream of EBR PG solvent at the wafer edge, from above or below, so the hotplate stays clean and the mask can sit in closer contact.
  • The two thickness charts stop at 4000 rpm and carry markers only at 1000, 2000, 3000 and 4000 rpm.
  • The two temperatures agree at 2000 rpm (about 50 µm) and diverge at both ends.
Adhesion
HMDS not required — Adhesion promoters are typically not needed on a substrate cleaned with a piranha etch (H2SO4 and H2O2, then a deionised-water rinse) or with RIE or an O2 barrel asher. For electroplating work the sheet recommends an HMDS pre-treatment of the substrate. (Substrate Preparation, p.2)
—02 / Bake

Soft bake

Soft bake
95 °C · hotplate
Notes
Temperature is 95 °C for every thickness; only the time changes with film thickness (Table 2). Rows that apply to SU-8 3035: 20–50 µm → 10–15 min; 30–80 µm → 10–30 min; 40–100 µm → 15–45 min. No single time is quoted because the film thickness decides the row. Use a level hotplate; convection ovens are not recommended because a skin can form and trap solvent. To check the bake, cool the wafer to room temperature and put it back on the plate: if the film wrinkles, bake a few minutes longer and repeat until it stays smooth.
SOURCE: Table 2 "Soft Bake Times" and Soft Bake section, p.3 of the…

Table 2 "Soft Bake Times" and Soft Bake section, p.3 of the Kayaku Advanced Materials "SU-8 3000 Permanent Negative Epoxy Photoresist" technical data sheet (July 2020, Ver. 1)

—03 / Exposure

Exposure dose

SU-8 3035's dose is published against film thickness, not as a single number. Read the row for the film you coat and run a dose array around it.

As published
Dose follows film thickness, not the grade: a flat 150–250 mJ/cm² across the 20–50, 30–80 and 40–100 µm rows. SU-8 3035 coats about 24–87 µm, so all three rows apply depending on the speed chosen.
Post-exposure bake
95 °C
SU-8 3035 — dose by film thickness
Film thicknessDose
20–50 µm150–250 mJ/cm²
30–80 µm150–250 mJ/cm²
40–100 µm150–250 mJ/cm²
SOURCE: Table 3 "Exposure Dose", p.3 of the Kayaku Advanced Materials…

Table 3 "Exposure Dose", p.3 of the Kayaku Advanced Materials "SU-8 3000 Permanent Negative Epoxy Photoresist" technical data sheet (July 2020, Ver. 1). The table is indexed by film thickness and applies to the whole SU-8 3000 line; only the rows that overlap SU-8 3035's plotted thickness are listed here, as printed. The table is not tied to a single wavelength: the sheet recommends i-line (365 nm) and says conventional i-line plus broadband UV (350–400 nm) is the common practice.

—04 / Development

Development

Developer
Kayaku Advanced Materials SU-8 developer (solvent based); ethyl lactate and diacetone alcohol are also named as usable
Rinse
Spray or wash the developed image with fresh developer for about 10 s, then a second 10 s spray with developer if needed, and dry with filtered, pressurised air or nitrogen. The sheet recommends strong agitation for thick or high-aspect-ratio structures, and an ultrasonic or megasonic bath to clear vias and holes.
Developer family
Solvent

Not published for this resist: Dilution, Time, Method — characterize on-tool.

SOURCE: Develop and Rinse and Dry sections, p.4 of the Kayaku Advanced…

Develop and Rinse and Dry sections, p.4 of the Kayaku Advanced Materials "SU-8 3000 Permanent Negative Epoxy Photoresist" technical data sheet (July 2020, Ver. 1)

—05 / Post-processing

Hard bake, etch & strip

Hard bake
150–200 °C (optional — when the imaged resist stays on the finished device)
Descum
Not published — characterize on-tool
Etch resistance
Listed among the features as excellent dry etch resistance (p.1); no selectivity figure is given. The sheet's plasma removal recipe (RIE at 200 W, 80 sccm O2, 8 sccm CF4, 100 mTorr, 10 °C, p.5) is aimed at stripping cross-linked film.
Stripper
Kayaku Remover PG at 50–80 °C, 30–90 min immersion, swells and lifts minimally cross-linked SU-8 3000, and gives a clean lift-off of fully cross-linked film only if a 30–100 nm OmniCoat layer was put down first; it does not strip fully cured or hard-baked film without OmniCoat. To rework fully cross-linked film, the sheet names oxidising acid (piranha), plasma ash, RIE (200 W, 80 sccm O2, 8 sccm CF4, 100 mTorr, 10 °C), laser ablation and pyrolysis.
Storage
Store upright in tightly closed containers, cool and dry, out of direct sunlight, at 4–21 °C (40–70 °F), and away from light, acids, heat and ignition sources. Shelf life is thirteen months from the date of manufacture.
SOURCE: Hard Bake (cure) section, p.5 of the Kayaku Advanced Materials…

Hard Bake (cure) section, p.5 of the Kayaku Advanced Materials "SU-8 3000 Permanent Negative Epoxy Photoresist" technical data sheet (July 2020, Ver. 1)

—06 / Applications

Where it's used

Practical notes from the datasheet

SU-8 3035: 7400 cSt, 74.4 % solids, 1.147 g/ml (Table 1). The datasheet is written for the whole SU-8 3000 line, a high-contrast epoxy resist reformulated from SU-8 and SU-8 2000 for better adhesion and lower coating stress, imaged and left on the device, with film thicknesses of 4–100 µm in one coat and aspect ratios above 5:1. Soft bake, exposure, PEB and develop are all listed by film thickness rather than by grade, so the rows for SU-8 3035 are the ones that overlap its plotted thickness. The two thickness charts stop at 4000 rpm and carry markers only at 1000, 2000, 3000 and 4000 rpm. The two temperatures agree at 2000 rpm (about 50 µm) and diverge at both ends. Fully cross-linked film is very hard to remove, so plan for that before choosing it as a sacrificial or temporary layer.

—07 / Family

Grades in this family

Other grades in the SU-8 3000 series line differ mainly in coating thickness:

SU-8 3000 series — grade comparison
GradeThickness
SU-8 30054.5–9.8 µm
SU-8 30108–18.8 µm
SU-8 302523–58 µm
SU-8 3035 (this page)24–87 µm
SU-8 305044.3–101.3 µm
—08 / Troubleshooting

Troubleshooting

Common failure modes for SU-8 3035, answered from the manufacturer's datasheet and application notes. These are starting points — your substrate, tooling and environment shift the specifics, so calibrate on-tool.

Why does the datasheet insist on a hotplate for the SU-8 3035 soft bake?

In a convection oven the surface of the film can skin over first. That skin slows solvent leaving the layer underneath, so the film dries incompletely or needs a much longer bake. The sheet asks for a level hotplate with good temperature control and uniformity, at 95 °C, with the time taken from the thickness row: 10–15 min for 20–50 µm, 10–30 min for 30–80 µm, 15–45 min for 40–100 µm.

SOURCE: Kayaku Advanced Materials "SU-8 3000 Permanent Negative Epoxy…

Kayaku Advanced Materials "SU-8 3000 Permanent Negative Epoxy Photoresist" technical data sheet (July 2020, Ver. 1) — Soft Bake, p.3; Table 2, p.3

How long should I develop a thick SU-8 3035 film, and how do I get the trenches clean?

The immersion times in the sheet are 5–8 min for 20–50 µm, 6–12 min for 30–80 µm and 7–15 min for 40–100 µm, and the sheet calls them approximate because the real dissolution rate depends on agitation. It recommends strong agitation for thick or high-aspect-ratio structures, and notes that an ultrasonic or megasonic bath helps clear vias and holes. Finish with a fresh-developer spray of about 10 s, then dry with filtered air or nitrogen.

SOURCE: Kayaku Advanced Materials "SU-8 3000 Permanent Negative Epoxy…

Kayaku Advanced Materials "SU-8 3000 Permanent Negative Epoxy Photoresist" technical data sheet (July 2020, Ver. 1) — Develop and Table 6, p.4; Rinse and Dry, p.4

Does filtering out the short UV change the exposure time?

Yes. For vertical sidewalls the sheet recommends a long-pass filter that removes light below about 350 nm, either the Omega PL-360-LP or a 365 nm cut-off filter. That costs about 40 % more exposure time to reach the optimum dose. The row value is 150–250 mJ/cm² on silicon; for any other substrate apply the Table 4 factor as well, and settle the number with an exposure matrix.

SOURCE: Kayaku Advanced Materials "SU-8 3000 Permanent Negative Epoxy…

Kayaku Advanced Materials "SU-8 3000 Permanent Negative Epoxy Photoresist" technical data sheet (July 2020, Ver. 1) — Exposure, p.3; Table 4, p.4

—09 / Sources

Sources & disclaimer

Manufacturer datasheet values are starting points; optimal parameters depend on your substrate, equipment and environment. Product names and trademarks belong to their respective owners. NANYTE is not affiliated with the manufacturers listed. Last updated 2026-10-15.

Cite this recipe

NANYTE. "SU-8 3035 process recipe." NANYTE Photoresist Library. https://nanyte.com/photoresists/su-8-3035. Accessed 2026-10-15.

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