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AZ 5214E process recipe

AZ 5214E is a novolak/DNQ (diazonaphthoquinone) positive photoresist from Merck's AZ line that is almost exclusively used in image-reversal (IR) mode: a special crosslinking agent activated by a reversal bake makes exposed areas insoluble, so a subsequent flood exposure and standard positive development yields a negative-tone image with a re-entrant (undercut) sidewall profile ideally suited to lift-off metallization.

https://nanyte.com/photoresists/az-5214e · last updated 2026-07-26

At a glance
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Manufacturer
MicroChemicals / Merck Performance Materials GmbH
Tone
image reversal
Chemistry
DNQ-novolak
Thickness
1.1–2.0 µm
Developer
AZ 340 (metal-ion-containing) or AZ 726 MIF (metal-ion-free)
Applications
Lift-off · Image reversal

Cross-checked — two independent extractions agree on the spin curve and the single-value figures.

The reversal bake fixes the exposed pattern and the flood exposure makes everything else soluble, so the developed image is inverted — typically with an undercut sidewall. Schematic cross-sections for AZ 5214E — feature width, film aspect ratio and sidewall angle are illustrative, not to scale.
01 / Coating

Spin coating

Spin curve for AZ 5214E: film thickness in µm against spin speed in rpm.1.01.21.41.61.82.02.22k3k4k5k6kSPIN SPEED (rpm)THICKNESS (µm)
Data points
AZ 5214E — film thickness (µm) by spin speed (rpm)
Seriesrpmµm
as supplied20002.0
30001.6
40001.4
50001.3
60001.1

Values are the manufacturer’s starting points, not a guarantee — characterize on your own tool.

numeric table "FILM THICKNESS [µm] as FUNCTION of SPIN SPEED (characteristically)", p.2 of MicroChemicals/Merck AZ 5214E Technical Data Sheet

Redrawn from the manufacturer's published data — hover to read between points, click to pin.
  • Datasheet gives no accel/dispense/edge-bead procedure beyond naming AZ EBR Solvent for dilution/edge-bead removal (Processing Guidelines table, p.3).
  • 4000 rpm (1.40 µm) is bolded in the source table, suggesting it as the reference/typical spin speed, though the datasheet does not explicitly label it as such.
Adhesion
HMDS not required — HMDS/adhesion promotion is not mentioned anywhere in this datasheet.
02 / Bake

Soft bake

Soft bake
110 °C · 50 s · hotplate

SOURCE: Processing Guidelines table, p.3: "Prebake 110°C, 50", hotplate"

03 / Exposure

Exposure dose

No absolute dose is published for AZ 5214E, only ratios to a standard positive process in the same resist: the image-wise exposure is about half the positive dose, the flood exposure about double the positive dose. Run a dose array on your own tool to land the working dose.

Post-exposure bake
120 °C (115–125 °C) · 2 min
Flood exposure
200 mJ/cm²

Not published for this resist: Dose at 365 nm, Dose at 405 nm — characterize on-tool.

04 / Development

Development

Developer
AZ 340 (metal-ion-containing) or AZ 726 MIF (metal-ion-free)
Dilution
AZ 340 used 1:5 diluted; AZ 726 MIF used as supplied
Method
AZ 340: tank or spray; AZ 726 MIF: puddle
Developer family
TMAH or buffered alkaline

Not published for this resist: Time, Rinse — characterize on-tool.

SOURCE: Processing Guidelines table, p.3: "Development AZ 340, 1:5 (tank, spray) or AZ 726 (puddle)"

05 / Post-processing

Hard bake, etch & strip

Hard bake
120 °C · 50 s
Stripper
AZ 100 Remover, concentrate (Processing Guidelines table, p.3: "Removal AZ 100 Remover, conc.")
Storage
Store in sealed original containers, protected from light and heat, between 0°C and 25°C; brief excursions to -5°C or +30°C for up to 24 hours do not adversely affect properties. Shelf life is limited; expiration date is printed on the bottle label as [year/month/day]. (Handling Advises, p.3)

Not published for this resist: Descum, Etch resistance — characterize on-tool.

SOURCE: Processing Guidelines table, p.3: "Postbake 120°C, 50s hotplate (optional)"

06 / Applications

Where it's used

Practical notes from the datasheet

AZ 5214E is a positive DNQ/novolak resist that is almost exclusively run in image-reversal mode for lift-off, producing a negative (re-entrant) sidewall profile instead of the ~75-85° positive slope of standard positive processing. The reversal-bake temperature is the single most process-sensitive parameter: it must be individually tuned (typically 115-125°C) and held within ±1°C, since a few degrees too high causes thermal crosslinking even in unexposed regions and destroys the pattern; the datasheet gives a explicit calibration procedure for finding it. By contrast, the flood exposure step is deliberately forgiving (150-500 mJ/cm² all work). A T-shaped (overhanging-lip) lift-off profile can also be produced with a modified sequence: light flood exposure before the reversal bake, then normal imagewise exposure and development.

07 / Troubleshooting

Troubleshooting

Common failure modes for AZ 5214E, answered from the manufacturer's datasheet and application notes. These are starting points — your substrate, tooling and environment shift the specifics, so calibrate on-tool.

How does AZ 5214E image reversal work?

Coat and soft-bake (110 °C, 50 s), then imagewise expose. The key step is the reversal bake at ~120 °C (individually optimized within 115–125 °C, held to ±1 °C), which crosslinks the exposed areas and makes them insoluble. A blanket flood exposure (>200 mJ/cm², no mask) then makes the originally unexposed areas soluble, and standard positive development yields a negative-tone image with the re-entrant (undercut) sidewall wanted for lift-off.

SOURCE: AZ 5214E Technical Data Sheet

AZ 5214E Technical Data Sheet, Processing Guidelines table + General Information, p.1–3 (reversal bake 120 °C/2 min; flood exposure >200 mJ/cm²)

Why is the reversal bake temperature so critical for AZ 5214E?

The reversal bake is the single most process-sensitive parameter. It must be individually tuned (typically 115–125 °C) and held within ±1 °C. A few degrees too high — above ~130 °C — thermally crosslinks the resist even in unexposed regions and destroys the pattern. The datasheet gives an explicit calibration procedure for finding the correct temperature. By contrast, the flood exposure step is deliberately forgiving.

SOURCE: AZ 5214E Technical Data Sheet, General Information, p.1 (reversal bake ±1 °C within 115–125 °C, 'most critical step')

Which developer does AZ 5214E use?

AZ 340 (metal-ion-containing), used 1:5 diluted by tank or spray, or AZ 726 MIF (metal-ion-free), used as supplied by puddle development. The datasheet does not publish a fixed development time. The resist is stripped afterward with AZ 100 Remover (concentrate).

SOURCE: AZ 5214E Technical Data Sheet, Processing Guidelines table, p.3

What exposure dose does AZ 5214E need in image-reversal mode?

The datasheet does not publish an absolute imagewise dose in mJ/cm² — only a relative rule of thumb: for image-reversal processing the patternwise exposure should be about half that of a standard positive process with the same resist, while the flood exposure should be about double. Exposure is stated qualitatively as broadband / h- and i-line, with 310–420 nm spectral sensitivity. Characterize the imagewise dose on-tool.

SOURCE: AZ 5214E Technical Data Sheet, p.2 (relative IR dose rule; no absolute mJ/cm² published)

How much flood-exposure energy does AZ 5214E need?

The flood (blanket, no-mask) exposure is described as 'absolutely uncritical' as long as enough energy is applied. Greater than 200 mJ/cm² is called a good choice, and anywhere from 150–500 mJ/cm² has no major influence on performance.

SOURCE: AZ 5214E Technical Data Sheet, p.1–3 (flood exposure >200 mJ/cm², uncritical)

08 / Sources

Sources & disclaimer

Research using this resist
  1. Škriniarová et al.. Standard AZ 5214E photoresist in laser interference and EBDW lithographies. Vacuum (2015). doi:10.1016/j.vacuum.2014.09.012
    AZ 5214E run as an e-beam resist, not just UV
  2. Elshenety et al.. High thickness material lift-off using multi-layer photoresist. Journal of Micromechanics and Microengineering (2025). doi:10.1088/1361-6439/adac6b
    Stacked multi-layer 5214E lifts off more than 6 µm of electroplated Cu — 4× its single-coat thickness

Manufacturer datasheet values are starting points; optimal parameters depend on your substrate, equipment and environment. Product names and trademarks belong to their respective owners. NANYTE is not affiliated with the manufacturers listed. Last updated 2026-07-26.

Cite this recipe

NANYTE. "AZ 5214E process recipe." NANYTE Photoresist Library. https://nanyte.com/photoresists/az-5214e. Accessed 2026-07-26.

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