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AZ 4533 process recipe

AZ 4533 is the lower-viscosity of the AZ 4500 series' two thick-film grades — the everyday pick for single-coat films in the low-few-micron range, where the higher-viscosity AZ 4562 is reserved for much thicker coats and its special multi-coat techniques. AZ 4533 is a thick-film member of Merck's AZ 4500 series of positive photoresists, formulated with a low-absorption photoactive compound so it can be coated in a single spin step at thicknesses of roughly 2.7-4.7 µm.

https://nanyte.com/photoresists/az-4533 · last updated 2026-07-12

At a glance
Manufacturer
Merck (AZ Electronic Materials)
Tone
positive
Chemistry
DNQ-novolak
Thickness
2.7–4.7 µm
Developer
AZ 340 (AZ 400K also usable)

Unverified — not yet human-checked; values transcribed from the datasheet, characterize on-tool.

01 / Coating

Spin coating

AZ 4533 is spin-coated to 2.7–4.7 µm. The curve below is redrawn from the manufacturer's published data — read your target thickness off the vertical axis and take the matching spin speed as a starting point.

Spin curve for AZ 4533: film thickness in µm against spin speed in rpm.0.002.04.02k3k4k5k6kSPIN SPEED (rpm)THICKNESS (µm)
Data points
AZ 4533 — film thickness (µm) by spin speed (rpm)
Seriesrpmµm
AZ 4533 as supplied20004.7
30003.8
40003.3
50003.0
60002.7

Values are the manufacturer's starting points, not a guarantee; verify on your own tool. Characterize on-tool.

numeric table "FILM THICKNESS [µm] as FUNCTION of SPIN SPEED (characteristically)", p.2 of AZ 4500 Series Technical Datasheet (Merck, Rev. 03/21).

Redrawn from the manufacturer's published data — hover to read values between points, click to pin.

Datasheet states the common spin time is about 30-40 s for standard coating. No dispense volume, ramp/acceleration, or static-vs-dynamic dispense is given. The spin-speed table above is captioned 'characteristically', i.e. representative rather than guaranteed values. Dilution/edge-bead removal uses AZ EBR Solvent or AZ EBR 70/30 (PROCESSING GUIDELINES, p.2). AZ 4533-specific reduced-spin-time or multi-coat techniques for extra-thick films are not discussed in this datasheet — those special techniques (3 s spin, multi-coat with bake cycle) are described only for AZ 4562 (the highest-viscosity grade).

Adhesion
HMDS not required — Datasheet does not address substrate priming or HMDS for the AZ 4500 series; there is no SUBSTRATE PREPARATION section (unlike the AZ 1500 series datasheet from the same manufacturer).
02 / Bake

Soft bake

Soft bake
100 °C · 50 s · hotplate
Notes
Series-wide PROCESSING GUIDELINES value, not stated as AZ 4533-specific vs AZ 4562-specific — the table applies to both grades. For very thick coatings the datasheet separately advises (p.1, GENERAL INFORMATION) leaving the resist at room temperature at least 15 minutes before prebake to let solvent evaporate, and preferring a hotplate with a ramped temperature over an oven, to avoid trapped-solvent bubbling and adhesion failure.

SOURCE: PROCESSING GUIDELINES, p.2 ("Prebake: 100°C, 50\", hotplate")

03 / Exposure

Exposure dose

The manufacturer does not publish a clearing dose for AZ 4533. Determine it with a dose array on your own tool.

As published
PROCESSING GUIDELINES states exposure is "broadband and monochromatic"; PHYSICAL and CHEMICAL PROPERTIES gives spectral sensitivity as 310-440 nm for AZ 4533. No single dose value is published for this grade.

Not published for this resist: Dose at 365 nm, Dose at 405 nm — characterize on-tool.

04 / Development

Development

Developer
AZ 340 (AZ 400K also usable)
Dilution
AZ 340 diluted 1:5 with water; no dilution stated for AZ 400K.
Developer family
Buffered alkaline

Not published for this resist: Time, Method, Rinse — characterize on-tool.

SOURCE: PROCESSING GUIDELINES, p.2 ("Development: AZ 340, 1:5, 30\"/µm film thickness"); GENERAL INFORMATION, p.2

05 / Post-processing

Hard bake, etch & strip

Hard bake
115 °C · 50 s
Stripper
AZ 100 Remover, concentrated. Source: PROCESSING GUIDELINES, p.2.
Storage
Store in sealed original containers between 0°C and 25°C; brief excursions do not adversely affect properties (+27°C for 10 hours, +32°C for 6 hours, or +35°C for 5 hours). Shelf life is 1 year at recommended storage conditions; the expiration date is printed on each bottle's label. Source: HANDLING ADVISES, p.3.

Not published for this resist: Descum, Etch resistance — characterize on-tool.

SOURCE: PROCESSING GUIDELINES, p.2 ("Postbake: 115°C, 50s hotplate or 60 min. oven")

06 / Applications

Where it's used

AZ 4533 is a thick-film member of Merck's AZ 4500 series, formulated (per p.1) with a photoactive compound of "low absorption and reduced nitrogen content" specifically so film thicknesses above the ~3 µm ceiling of standard positive resists can still be fully exposed and cleared without the crosslinking or nitrogen-trapping side effects that appear when a standard resist is pushed to extreme thickness. Reach for AZ 4533 when a moderate thick coat in the few-micron range is enough and a straightforward single-spin process is wanted; step up to AZ 4562 only when the target film is thicker than AZ 4533's standard spin range or needs the reduced-spin-time or multi-coat methods. Unlike the datasheet's introduction, which discusses AZ 4562's special coating techniques (reduced spin time, multi-coat) for very thick films, no such special technique is documented specifically for AZ 4533. This datasheet has no dedicated APPLICATION section and does not name specific end-uses (etch mask, lift-off, plating, etc.) — its content is limited to achieving and processing the thick coating itself, so the applications field is left empty rather than inferred. Develop time is a rate (30 s per µm of film thickness) rather than a fixed duration, and PEB is optional and only relevant to monochromatic exposure. No HMDS/adhesion-promotion guidance is given, unlike the AZ 1500 series datasheet from the same manufacturer. Chemistry classified as dnq-novolak from MicroChemicals' statement that AZ/TI resist resin is novolak and the photoactive compound belongs to the diazonaphthoquinone (DNQ) group (chemistry classified 2026-07-12 from manufacturer SDS/TDS).

07 / Sources

Sources & disclaimer

Manufacturer datasheet values are starting points; optimal parameters depend on your substrate, equipment and environment. Product names and trademarks belong to their respective owners. NANYTE is not affiliated with the manufacturers listed. Last updated 2026-07-12.

Cite this recipe

NANYTE. "AZ 4533 process recipe." NANYTE Photoresist Library. https://nanyte.com/photoresists/az-4533. Accessed 2026-07-12.

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