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KemLab KL IR 15 process recipe

A dual-tone image-reversal photoresist, processed as either positive or negative in i-line, g-line and broadband applications, 1.2-2.6 µm film thickness. In negative mode the reversal-bake temperature is the most process-critical parameter.

https://nanyte.com/photoresists/kl-ir · last updated 2026-07-12

At a glance
Manufacturer
KemLab, Inc.
Tone
image reversal
Chemistry
DNQ-novolak
Thickness
1.2–2.6 µm
Developer
0.26N TMAH
Applications
Image reversal · General prototyping

Unverified — not yet human-checked; values transcribed from the datasheet, characterize on-tool.

01 / Coating

Spin coating

KemLab KL IR 15 is spin-coated to 1.2–2.6 µm. The curve below is redrawn from the manufacturer's published data — read your target thickness off the vertical axis and take the matching spin speed as a starting point.

Spin curve for KemLab KL IR 15: film thickness in µm against spin speed in rpm.0.001.02.03.01k2k3k4k5kSPIN SPEED (rpm)THICKNESS (µm)
Data points
KemLab KL IR 15 — film thickness (µm) by spin speed (rpm)
Seriesrpmµm
KL IR 1510002.6
20001.8
30001.4
40001.3
50001.1

Values are the manufacturer's starting points, not a guarantee; verify on your own tool. Characterize on-tool. Series digitized from a published figure were independently cross-checked by a second blind read; treat those values as approximate (±10 %).

read from figure captioned 'Spin Curve' (referenced in text as Figure 3), p.2 of KL IR 15 TDS. Single unambiguous curve — only one grade/SKU is plotted, no multi-curve legend to disambiguate. Axis range (1.00-2.80 µm, 0-6000 rpm) and curve shape are consistent with the stated 1.2-2.6 µm film-thickness range.

Redrawn from the manufacturer's published data — hover to read values between points, click to pin.

Spin curve determined on 6-inch Si with static dispense of ~4 mL of KL IR 15 resist (TDS p.2, Coat). No spin ramp/accel profile or edge-bead-removal step is published. A closely related sibling SKU, KL IR LO 15 (lift-off variant, separate TDS, Rev 10-2023), publishes a similarly-shaped spin curve on the same axis scale but is a distinct product literature and was not used to source any value here.

Adhesion
HMDS recommended — HMDS primer is recommended with oxide-forming substrates (Si, etc.); KL IR adheres to silicon, copper, gold, glass, aluminum and chromium (TDS p.1, Substrate Preparation, in both the Negative and Positive Resist Mode tables).
02 / Bake

Soft bake

Soft bake
105 °C · 1.5 min · hotplate
Notes
Single softbake condition (105°C, 90 sec) is common to both positive-mode and negative-mode processing guidelines (TDS p.1-2).

SOURCE: Negative Resist Mode Processing Guidelines table, p.1, and Positive Resist Mode Processing Guidelines table, p.2 of KL IR 15 TDS

03 / Exposure

Exposure dose

The manufacturer does not publish a clearing dose for KemLab KL IR 15. Determine it with a dose array on your own tool.

As published
Broadband, i-line, g-line (all quantified doses in this document are captioned 'Broadband'; the doc states KL IR 15 is used 'in i-line, g-line and broadband applications' but does not attribute a dose specifically to i-line or g-line).
Post-exposure bake
115 °C · 60 s

Not published for this resist: Dose at 365 nm, Dose at 405 nm — characterize on-tool.

04 / Development

Development

Developer
0.26N TMAH
Method
puddle
Developer family
TMAH-based

Not published for this resist: Dilution, Time, Rinse — characterize on-tool.

SOURCE: Negative Resist Mode Processing Guidelines table, p.1, and Positive Resist Mode Processing Guidelines table, p.2 of KL IR 15 TDS

05 / Post-processing

Hard bake, etch & strip

Stripper
KL Photoresist Remover, or industry-standard removers such as NMP or DMSO-based strippers, at 50-80°C (TDS p.1 spec box; p.3 Resist Removal); thicker films may benefit from a two-bath process — first bath removes bulk resist, second bath cleans thoroughly.
Storage
Avoid light; store in an upright airtight container at 4-21°C, away from oxidizers, acids, bases and ignition sources (TDS p.3, Storage — the document's own wording says 'Keep developer away from oxidizers...', apparently a boilerplate carryover referring to the resist itself).

Not published for this resist: Hard bake, Descum, Etch resistance — characterize on-tool.

SOURCE: Negative Resist Mode Processing Guidelines table, p.1, and Positive Resist Mode Processing Guidelines table, p.2 of KL IR 15 TDS

06 / Applications

Where it's used

Image reversalGeneral prototyping

KL IR 15 is a dual-tone image-reversal resist: exposed through a mask, it can be processed as either a positive resist (softbake -> exposure -> PEB at 115°C/60s -> develop -> optional 115°C/60s hardbake) or, via an added reversal bake and flood exposure, as a negative resist with the opposite tone (softbake -> exposure -> reversal bake at 130°C/120s -> flood exposure -> develop -> optional 130°C/60s hardbake). The reversal-bake temperature is explicitly called out by the manufacturer as the single most process-sensitive parameter (±1°C tolerance), while the flood exposure is explicitly non-critical over a 150-300 mJ/cm2 window — the opposite of the usual intuition that exposure dose is the sensitive knob. KemLab also sells a separate, distinct SKU, KL IR LO 15, whose own TDS (same Rev 10-2023 date) markets it specifically for lift-off-profile negative processing and states it 'can replace AZ 5214E'; the plain KL IR 15 datasheet used here does not make an equivalent lift-off-profile claim, so liftoffSuitable is left null rather than asserted either way. Negative mode is described as having 'excellent thermal stability' and being 'optimized for metallization processes.' Chemistry classified as dnq-novolak from the KemLab KL IR TDS's classic DNQ image-reversal process (reversal bake + flood exposure) and family SDS composition data (mixed cresol novolak resin + diazo photoactive compound) (chemistry classified 2026-07-12 from manufacturer SDS/TDS).

07 / Sources

Sources & disclaimer

Manufacturer datasheet values are starting points; optimal parameters depend on your substrate, equipment and environment. Product names and trademarks belong to their respective owners. NANYTE is not affiliated with the manufacturers listed. Last updated 2026-07-12.

Cite this recipe

NANYTE. "KemLab KL IR 15 process recipe." NANYTE Photoresist Library. https://nanyte.com/photoresists/kl-ir. Accessed 2026-07-12.

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