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KL IR 15 process recipe

A dual-tone image-reversal photoresist, processed as either positive or negative in i-line, g-line and broadband applications, 1.2-2.6 µm film thickness. In negative mode the reversal-bake temperature is the most process-critical parameter.

https://nanyte.com/photoresists/kl-ir · last updated 2026-07-26

At a glance
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Manufacturer
KemLab, Inc.
Tone
image reversal
Chemistry
DNQ-novolak
Thickness
1.2–2.6 µm
Developer
0.26N TMAH
Applications
Image reversal · General prototyping
The reversal bake fixes the exposed pattern and the flood exposure makes everything else soluble, so the developed image is inverted — typically with an undercut sidewall. Schematic cross-sections for KL IR 15 — feature width, film aspect ratio and sidewall angle are illustrative, not to scale.
01 / Coating

Spin coating

Spin curve for KL IR 15: film thickness in µm against spin speed in rpm.1.01.52.02.53.01k2k3k4k5kSPIN SPEED (rpm)THICKNESS (µm)
Data points
KL IR 15 — film thickness (µm) by spin speed (rpm)
Seriesrpmµm
KL IR 1510002.6
20001.8
30001.4
40001.3
50001.1

Values are the manufacturer’s starting points, not a guarantee — characterize on your own tool. Series digitized from a published figure are approximate (±10 %).

read from figure captioned 'Spin Curve' (referenced in text as Figure 3), p.2 of KL IR 15 TDS. Single unambiguous curve — only one grade/SKU is plotted, no multi-curve legend to disambiguate. Axis range (1.00-2.80 µm, 0-6000 rpm) and curve shape are consistent with the stated 1.2-2.6 µm film-thickness range.

Redrawn from the manufacturer's published data — hover to read between points, click to pin.
  • Spin curve determined on 6-inch Si with static dispense of ~4 mL of KL IR 15 resist (TDS p.2, Coat).
  • No spin ramp/accel profile or edge-bead-removal step is published.
  • A closely related sibling SKU, KL IR LO 15 (lift-off variant, separate TDS, Rev 10-2023), publishes a similarly-shaped spin curve on the same axis scale but is a distinct product literature and was not used to source any value here.
Adhesion
HMDS recommended — HMDS primer is recommended with oxide-forming substrates (Si, etc.); KL IR adheres to silicon, copper, gold, glass, aluminum and chromium (TDS p.1, Substrate Preparation, in both the Negative and Positive Resist Mode tables).
02 / Bake

Soft bake

Soft bake
105 °C · 1.5 min · hotplate
Notes
Single softbake condition (105°C, 90 sec) is common to both positive-mode and negative-mode processing guidelines (TDS p.1-2).
SOURCE: Negative Resist Mode Processing Guidelines table, p.1, and…

Negative Resist Mode Processing Guidelines table, p.1, and Positive Resist Mode Processing Guidelines table, p.2 of KL IR 15 TDS

03 / Exposure

Exposure dose

In reversal (negative) mode the image exposure is 120 mJ/cm² broadband before the reversal bake; used as a straight positive resist the only published figure is an approximate 70 mJ/cm² on a 1.5 µm film. Run a dose array on your own tool to land the working dose.

Post-exposure bake
115 °C · 60 s

Not published for this resist: Dose at 365 nm, Dose at 405 nm — characterize on-tool.

04 / Development

Development

Developer
0.26N TMAH
Time
45–60 s
Method
puddle
Developer family
TMAH-based

Not published for this resist: Dilution, Rinse — characterize on-tool.

SOURCE: Negative Resist Mode Processing Guidelines table, p.1, and…

Negative Resist Mode Processing Guidelines table, p.1, and Positive Resist Mode Processing Guidelines table, p.2 of KL IR 15 TDS

05 / Post-processing

Hard bake, etch & strip

Stripper
KL Photoresist Remover, or industry-standard removers such as NMP or DMSO-based strippers, at 50-80°C (TDS p.1 spec box; p.3 Resist Removal); thicker films may benefit from a two-bath process — first bath removes bulk resist, second bath cleans thoroughly.
Storage
Avoid light; store in an upright airtight container at 4-21°C, away from oxidizers, acids, bases and ignition sources (TDS p.3, Storage — the document's own wording says 'Keep developer away from oxidizers...', apparently a boilerplate carryover referring to the resist itself).

Not published for this resist: Hard bake, Descum, Etch resistance — characterize on-tool.

SOURCE: Negative Resist Mode Processing Guidelines table, p.1, and…

Negative Resist Mode Processing Guidelines table, p.1, and Positive Resist Mode Processing Guidelines table, p.2 of KL IR 15 TDS

06 / Applications

Where it's used

Practical notes from the datasheet

KL IR 15 is a dual-tone image-reversal resist: exposed through a mask, it can be processed as either a positive resist (softbake -> exposure -> PEB at 115°C/60s -> develop -> optional 115°C/60s hardbake) or, via an added reversal bake and flood exposure, as a negative resist with the opposite tone (softbake -> exposure -> reversal bake at 130°C/120s -> flood exposure -> develop -> optional 130°C/60s hardbake). The reversal-bake temperature is explicitly called out by the manufacturer as the single most process-sensitive parameter (±1°C tolerance), while the flood exposure is explicitly non-critical over a 150-300 mJ/cm2 window — the opposite of the usual intuition that exposure dose is the sensitive knob. KemLab also sells a separate, distinct SKU, KL IR LO 15, whose own TDS (same Rev 10-2023 date) markets it specifically for lift-off-profile negative processing and states it 'can replace AZ 5214E'; the plain KL IR 15 datasheet used here makes no equivalent lift-off-profile claim. Negative mode is described as having 'excellent thermal stability' and being 'optimized for metallization processes.' Chemistry classified as dnq-novolak from the KemLab KL IR TDS's classic DNQ image-reversal process (reversal bake + flood exposure) and family SDS composition data (mixed cresol novolak resin + diazo photoactive compound).

07 / Sources

Sources & disclaimer

Manufacturer datasheet values are starting points; optimal parameters depend on your substrate, equipment and environment. Product names and trademarks belong to their respective owners. NANYTE is not affiliated with the manufacturers listed. Last updated 2026-07-26.

Cite this recipe

NANYTE. "KL IR 15 process recipe." NANYTE Photoresist Library. https://nanyte.com/photoresists/kl-ir. Accessed 2026-07-26.

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