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KemLab KL 6000 series process recipe

A series of thick-film positive photoresists (KL6008, KL6005, KL6003) covering 2.5-12+ µm in a single coat, developed in 0.26N TMAH for i-line, g-line and broadband exposure; PEB is not required for most applications.

https://nanyte.com/photoresists/kl-6000 · last updated 2026-07-10

At a glance
Manufacturer
KemLab Inc.
Tone
positive
Thickness
2.5–12 µm
Developer
0.26N TMAH
Applications
Etch mask · General prototyping
Etch maskSuitable for

Cross-checked — two independent extractions agree.

01 / Coating

Spin coating

KemLab KL 6000 series is spin-coated to 2.5–12 µm. The curve below is redrawn from the manufacturer's published data — read your target thickness off the vertical axis and take the matching spin speed as a starting point.

Spin curves for KemLab KL 6000 series: film thickness in µm against spin speed in rpm.0.005.01015201k2k3k4k5kSPIN SPEED (rpm)THICKNESS (µm)
Data points
KemLab KL 6000 series — film thickness (µm) by spin speed (rpm)
Seriesrpmµm
KL6008100010
20007.0
30005.7
40005.0
50004.4
KL600510007.3
20005.2
30004.2
40003.6
50003.2
KL600310005.1
20003.6
30002.9
40002.5
50002.2

Values are the manufacturer's starting points, not a guarantee; verify on your own tool. Characterize on-tool. Series digitized from a published figure were independently cross-checked by a second blind read; treat those values as approximate (±10 %).

KL6008: read from figure 'KL6000 Spin Curve', p.2 of KL 6000 series TDS — identified by legend marker/color (blue diamonds = KL6008) on the combined three-curve chart; topmost curve, consistent with KL6008 having the largest stated film-thickness range (5-12+ µm).

KL6005: read from figure 'KL6000 Spin Curve', p.2 of KL 6000 series TDS — identified by legend marker/color (red squares = KL6005) on the combined three-curve chart; middle curve, consistent with the stated 4-7 µm range.

KL6003: read from figure 'KL6000 Spin Curve', p.2 of KL 6000 series TDS — identified by legend marker/color (purple triangles = KL6003) on the combined three-curve chart; bottom curve, consistent with the stated 2.5-4.5 µm range.

3 series redrawn from the manufacturer's published data — hover to read values between points, click to pin.

Coat program includes a 5-10 second spread cycle (longer for thicker films); spin time at final speed is 45 seconds. Spin curves determined on 6-inch Si with static dispense of ~4 mL of KL6000 photoresist (TDS p.2, Spin Coat). The TDS also publishes a fine-tuning formula for thickness under 10 µm: New Spin Speed = Spin Speed x (measured film thickness / desired film thickness)^2. No explicit edge-bead-removal step is published.

Adhesion
HMDS recommended — HMDS (hexamethyldisilazane) primer is recommended and 'will increase adhesion of KL6000 to most substrates' (TDS p.2, Substrate); KL6000 adheres to gold, glass, aluminum, chromium and copper.
02 / Bake

Soft bake

Soft bake
105 °C · 2 min · hotplate
Notes
Narrative Soft Bake section (p.2): 'The recommended soft-bake by hotplate is 105°C +/- 5°C. Typical bake time is 120 seconds; longer bake times can help to drive the casting solvent out of thicker films.' 120 s is used here as the labeled-typical value. The p.1 Process Guide table instead gives four thickness-specific times at the same 105°C — 150 s (11 µm and 8 µm points on KL6008), 120 s (5 µm point on KL6005), 90 s (3 µm point on KL6003) — reflecting the 'longer bake for thicker films' guidance; these are recorded here rather than promoted to the scalar since they are per-thickness, not typical/series-wide.

SOURCE: Soft Bake section, p.2 of KL 6000 series TDS ('Typical bake time is 120 seconds'); per-thickness table values on p.1 Process Guide.

03 / Exposure

Exposure dose

The manufacturer does not publish a clearing dose for KemLab KL 6000 series. Determine it with a dose array on your own tool.

As published
Broadband on Si (Process Guide table header: 'Expose (broadband) on Si'); the narrative Exposure & Optical Parameters section states KL6000 is 'suitable for i-Line, broadband or g-Line exposure' generally, and separately publishes Dill A/B/C parameters specifically 'at 365 nm' for optical modelling, but the quantified doses in the process table are captioned broadband, not i-line.
Post-exposure bake
90 °C · 1.5 min

Not published for this resist: Dose at 365 nm, Dose at 405 nm — characterize on-tool.

04 / Development

Development

Developer
0.26N TMAH
Developer family
TMAH-based

Not published for this resist: Dilution, Time, Method, Rinse — characterize on-tool.

SOURCE: Process Guide table, p.1, and Develop section, p.3 of KL 6000 series TDS

05 / Post-processing

Hard bake, etch & strip

Etch resistance
Wet chemical etchants for Au, Cu, Cr, Al, etc. do not degrade patterns made with KL6000 (TDS p.3, Etch Resist).
Stripper
NMP, DMSO or similar solvent-based removers at 50-80°C (TDS p.3, Photoresist Removal); thicker films may benefit from a two-bath process — first bath removes bulk resist, second bath cleans thoroughly.
Storage
Store upright in tightly closed containers at 40-70°F (4-21°C), away from oxidizers, acids, bases and ignition sources (TDS p.3, Storage).

Not published for this resist: Hard bake, Descum — characterize on-tool.

06 / Applications

Where it's used

Etch maskGeneral prototyping

KL6000 is a series of three grades (KL6008, KL6005, KL6003) sharing one thick-film process family, with the Process Guide table demonstrating four representative thickness/process points: 11 µm and 8 µm on KL6008, 5 µm on KL6005, and 3 µm on KL6003 (softbake 90-150 s at 105°C, broadband dose 90-210 mJ/cm2, develop 45-90 s by spray puddle, scaling with thickness). PEB is explicitly optional and not required for most applications — a notable process simplification versus thinner i-line resists. As a thick single-coat resist, edge-bead buildup and softbake solvent retention are the process risks most worth re-verifying on-tool for the thickest (KL6008) grade; the datasheet itself flags that longer softbake helps drive solvent out of thicker films. Dill optical parameters at 365 nm (A=0.371 µm-1, B=0.075 µm-1, C=0.036 cm2/mJ) are published for lithography simulation. Etch resistance to common wet metal etchants (Au, Cu, Cr, Al) is explicitly claimed by the manufacturer. KemLab family SDS data (e.g. the sibling KL5300 MSDS) suggests a DNQ-novolak chemistry consistent with KL6000's product category, but no directly-verifiable KL6000-specific source could be opened during this pass, so the classification is withheld (chemistry review 2026-07-12).

07 / Sources

Sources & disclaimer

Manufacturer datasheet values are starting points; optimal parameters depend on your substrate, equipment and environment. Product names and trademarks belong to their respective owners. NANYTE is not affiliated with the manufacturers listed. Last updated 2026-07-10.

Cite this recipe

NANYTE. "KemLab KL 6000 series process recipe." NANYTE Photoresist Library. https://nanyte.com/photoresists/kl-6000. Accessed 2026-07-10.

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