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AZ ECI 3027 process recipe

AZ ECI 3027 is the thickest grade in Merck's AZ ECI 3000 series of positive-tone, i-line/g-line cross-over photoresists for plasma/RIE and wet-etch applications, coating to roughly 2.4-4.4 µm and documented in this datasheet with a full reference process at a 2.5 µm film thickness resolving 0.6 µm dense lines.

https://nanyte.com/photoresists/az-eci-3027 · last updated 2026-07-26

At a glance
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Manufacturer
Merck (AZ Electronic Materials)
Tone
positive
Chemistry
DNQ-novolak
Thickness
2.4–4.4 µm
Exposure dose
262 mJ/cm² at 365 nm
Developer
AZ 726MIF
Applications
Etch mask · Electroplating / molding · General prototyping

Cross-checked — two independent extractions agree on the spin curve and the single-value figures.

The exposed resist dissolves in the developer; the unexposed film stays. Schematic cross-sections for AZ ECI 3027 — feature width, film aspect ratio and sidewall angle are illustrative, not to scale.
01 / Coating

Spin coating

Spin curve for AZ ECI 3027: film thickness in µm against spin speed in rpm.2.02.53.03.54.04.55.01k2k3k4k5kSPIN SPEED (rpm)THICKNESS (µm)
Data points
AZ ECI 3027 — film thickness (µm) by spin speed (rpm)
Seriesrpmµm
AZ ECI 3027 as supplied15004.4
20003.8
30003.1
40002.7
50002.4

Values are the manufacturer’s starting points, not a guarantee — characterize on your own tool. Series digitized from a published figure are approximate (±10 %).

read from figure, "SPIN CURVES (150mm Wafers)" chart, p.1 of AZ ECI 3000 Series Technical Datasheet (Merck, Rev. 03/21); AZ ECI 3027 identified by its purple/violet legend marker (topmost curve), distinct from AZ ECI 3007 (blue, bottom curve) and AZ ECI 3012 (red/magenta, middle curve) plotted on the same axes.

Redrawn from the manufacturer's published data — hover to read between points, click to pin.
  • Datasheet does not state spin ramp/acceleration, dispense volume, or static vs dynamic dispense for the spin-curve chart.
  • Spin coating is named as one of several compatible coating methods (spray and roller coating are also mentioned, p.10 COATING) but no method-specific parameters are published beyond that.
  • No edge-bead-removal recipe is given, only that AZ EBR Solvent or AZ EBR 70/30 are the companion EBR products (p.2).
Adhesion
HMDS recommended — "Oxide forming substrates (Si, etc.) should be primed with HMDS (hexamethyl disilazane) or other suitable primer prior to coating AZ ECI 3000. Contact your products representative for detailed information on pre-treating with HMDS."1
02 / Bake

Soft bake

Soft bake
100 °C (90–110 °C) · 60 s · hotplate
Notes
This is the REFERENCE PROCESS condition for AZ ECI 3027 (2.5 µm film on bare Si) on p.4, using a proximity hotplate. The series-wide TYPICAL PROCESS section (p.1) separately states a broader 90-110°C range with a fixed 60 s time for the whole ECI 3000 series (higher end of the range improves adhesion to metals); the AZ ECI 3027-specific reference-process value (100°C) sits inside that range.

SOURCE: REFERENCE PROCESS (Dense lines in AZ ECI 3027 Photoresist), p.4; TYPICAL PROCESS, p.1

03 / Exposure

Exposure dose

The manufacturer publishes 262 mJ/cm² at 365 nm. Dose scales with film thickness and depends on your optics, so treat it as a starting point and run a dose array.

Dose at 365 nm
262 mJ/cm²
Dose at 405 nm
Not published — characterize on-tool
As published
262 mJ/cm² i-line is the nominal for a 2.5 µm film developed in AZ 726MIF; drop to about 240 mJ/cm² if you develop in AZ 300MIF instead.
Post-exposure bake
120 °C · 60 s

SOURCE: REFERENCE PROCESS (Dense lines in AZ ECI 3027 Photoresist), p.4

04 / Development

Development

Developer
AZ 726MIF
Time
60 s
Method
puddle
Developer family
TMAH or buffered alkaline

Not published for this resist: Dilution, Rinse — characterize on-tool.

SOURCE: REFERENCE PROCESS (Dense lines in AZ ECI 3027 Photoresist), p.4 ("Develop: AZ 726MIF, 60s single puddle @ 23°C")

05 / Post-processing

Hard bake, etch & strip

Hard bake
100–115 °C
Etch resistance
Datasheet demonstrates wet-etch adhesion/profile retention for AZ ECI 3012 (a different, thinner grade in the same series, not AZ ECI 3027 specifically) through an ITO etch (FeCl3/HCl, 70s @ 45°C, on a 200nm ITO film) and a thermal-oxide etch (6 min @ 22°C, on a 690nm oxide film), both shown with SEM cross-sections retaining resist profile (WET ETCH ADHESION CHARACTERISTICS, p.8). No etch-resistance data specific to AZ ECI 3027 is published; the series is marketed generally for 'plasma/RIE and wet etching applications' (APPLICATION, p.1).
Stripper
AZ 100 Remover, AZ 300T, AZ 400T, or AZ Kwik Strip — removers designed for DNQ/novolac type photoresists. Strip times vary with thermal history; patterns processed above 140°C may cross-link and become harder to strip, and charred resist will not dissolve in solvent-based removers.2

Not published for this resist: Descum, Storage — characterize on-tool.

SOURCE: PROCESS CONSIDERATIONS / HARD BAKE, p.10

06 / Applications

Where it's used

Practical notes from the datasheet

AZ ECI 3027 is the thickest grade in Merck's AZ ECI 3000 series, a general-purpose, high-throughput positive DNQ/novolak cross-over resist explicitly usable at both i-line (365 nm) and g-line (436 nm), marketed for plasma/RIE and wet-etch masking (the DNQ/novolak classification comes directly from the datasheet's own stripper-compatibility statement, p.10). Unlike AZ ECI 3007/3012 (documented elsewhere in this datasheet at ~1.2 µm film with resolution down to 0.4 µm lines/0.5 µm holes), the dedicated AZ ECI 3027 reference process (p.4) is run at 2.5 µm film thickness — 100°C/60s soft bake, i-line exposure at 262 mJ/cm² nominal (0.54NA, 0.6s, Nikon stepper; ~240 mJ/cm² if developing with AZ 300MIF instead of the AZ 726MIF actually used), 120°C/60s PEB, and a 60s AZ 726MIF single-puddle develop at 23°C — and resolves dense lines down to roughly 0.60 µm at that dose, per the p.4 Dense Line Linearity chart. The series-wide 'production resolution to 0.4µm' headline claim (p.1) applies to the thinner grades' reference processes, not to AZ ECI 3027 at its documented 2.5 µm thickness. On the p.1 multi-grade spin-speed chart (ECI 3007/3012/3027 plotted together), the AZ ECI 3027 curve was identified by its distinct purple/violet legend marker as the topmost (thickest) curve; the reported points are a figure read, not a printed table, and warrant a visual QC pass against the source chart. Soft bake, PEB, and hard bake are also given as series-wide ranges (90-110°C, 105-115°C, 100-115°C respectively) in the generic TYPICAL PROCESS/PROCESS CONSIDERATIONS sections — the reference-process values above were preferred where available since they are resist- and thickness-specific.

07 / Family

Grades in this family

Other grades in the AZ ECI 3000 series line differ mainly in coating thickness:

AZ ECI 3000 series — grade comparison
GradeThicknessExposure dose
AZ ECI 30070.6–1.1 µm
AZ ECI 30121.1–1.9 µm220 mJ/cm² @ 436 nm
AZ ECI 3027 (this page)2.4–4.4 µm262 mJ/cm² @ 365 nm
08 / Sources

Sources & disclaimer

Cited above
  1. SUBSTRATE PREPARATION, p.10. (A p.8 example process for AZ ECI 3012 — a different grade in this series — separately used 'HMDS vapor' as the primer ahead of an oxide-etch adhesion test, consistent with this recommendation, but that example is not AZ ECI 3027-specific.)
  2. STRIPPING, p.10.
Research using this resist
  1. Lipp et al.. Aperture-Controlled Fabrication of All-Dielectric Structural Color Pixels. ACS Applied Materials & Interfaces (2023). doi:10.1021/acsami.3c03353
    A 750 nm AZ ECI 3007 film was patterned on a maskless writer to control aperture geometry and tune all-dielectric structural colour.

Manufacturer datasheet values are starting points; optimal parameters depend on your substrate, equipment and environment. Product names and trademarks belong to their respective owners. NANYTE is not affiliated with the manufacturers listed. Last updated 2026-07-26.

Cite this recipe

NANYTE. "AZ ECI 3027 process recipe." NANYTE Photoresist Library. https://nanyte.com/photoresists/az-eci-3027. Accessed 2026-07-26.

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