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AZ nLOF 2035 process recipe

AZ nLOF 2035 is the middle grade in Merck's AZ nLOF 2000 series of chemically-amplified, i-line-sensitive negative photoresists engineered to replace image-reversal processing for single-layer lift-off, producing an undercut sidewall directly from a standard expose/PEB/develop flow, thermally stable to >200°C.

https://nanyte.com/photoresists/az-nlof-2035 · last updated 2026-07-10

At a glance
Manufacturer
Merck
Tone
negative
Chemistry
Chemically amplified
Thickness
3–6.1 µm
Exposure dose
80 mJ/cm² at 365 nm
Developer
AZ 300MIF
Applications
Lift-off · Etch mask · High aspect ratio
Etch maskSuitable forLift-offSuitable for

Cross-checked — two independent extractions agree.

01 / Coating

Spin coating

AZ nLOF 2035 is spin-coated to 3–6.1 µm. The curve below is redrawn from the manufacturer's published data — read your target thickness off the vertical axis and take the matching spin speed as a starting point.

Spin curve for AZ nLOF 2035: film thickness in µm against spin speed in rpm.0.002.04.06.01k2k3k4kSPIN SPEED (rpm)THICKNESS (µm)
Data points
AZ nLOF 2035 — film thickness (µm) by spin speed (rpm)
Seriesrpmµm
AZ nLOF 20355006.1
10005.6
15004.9
20004.2
25003.9
30003.6
35003.3
40003.0

Values are the manufacturer's starting points, not a guarantee; verify on your own tool. Characterize on-tool. Series digitized from a published figure were independently cross-checked by a second blind read; treat those values as approximate (±10 %).

read from figure ("SPIN CURVES (150mm Silicon)"), p.1 of AZ nLOF 2000 Series datasheet — legend-labeled "nLOF 2035" (yellow/orange square marker), distinguishable from the nLOF 2070 (red diamond) and nLOF 2020 (blue diamond) traces by color and marker shape across the full 500-4000 rpm plotted range. Cross-checked against the grade-specific 3.5µm coat thickness stated in the EXAMPLE PROCESS table (p.4), which falls within this reading between the 2500 and 3000 rpm points.

Redrawn from the manufacturer's published data — hover to read values between points, click to pin.

Multi-grade chart plots nLOF 2070 / nLOF 2035 / nLOF 2020 together (legend, distinct colors/markers, p.1); the nLOF 2035 trace sits clearly between the other two across the plotted range with a stated grade-specific 3.5µm anchor point (EXAMPLE PROCESS, p.4) that agrees with the read curve, giving reasonable confidence — but the reading is still a visual estimate from a plotted curve, not a printed numeric table, and no point is extrapolated past the 500-4000 rpm plotted range. No spin accel/dispense parameters or edge-bead removal procedure are published; AZ EBR Solvent/AZ EBR 70/30 are listed only as companion thinning/edge-bead products (COMPANION PRODUCTS, p.2) with no protocol given. No rehydration hold applies to this resist — the Typical Process table explicitly states "Rehydration Hold: None" (p.1); see the rehydration field.

Adhesion
HMDS recommended — Grade-specific EXAMPLE PROCESS (p.4): "Prime: HMDS 140°C/60s (vapor)". General guidance (SUBSTRATE PREPARATION, p.8): "Oxide forming substrates (Si, etc.) should be HMDS primed prior to coating AZ nLOF 2000", no generic temp/time given there. Important caveat: "AZ nLOF 2000 series photoresists are not recommended for use on copper substrates" (COMPATIBLE MATERIALS, p.9).
Rehydration
None. The Typical Process table explicitly states "Rehydration Hold: None" (TYPICAL PROCESS, p.1); AZ nLOF 2000 is a chemically-amplified negative resist, not a thick-DNQ resist, and this series does not require a rehydration hold.
02 / Bake

Soft bake

Soft bake
110 °C · 60 s · hotplate
Notes
Grade-specific EXAMPLE PROCESS (3.5µm Film Thickness on Si, p.4): "Soft Bake: 110°C, 60s, direct contact hotplate", preceded by an HMDS vapor prime and followed by "Post Bake Delay: None". Consistent with the series-wide range in PROCESS CONSIDERATIONS (p.8): "Soft bake temperatures for AZ nLOF 2000 should be in the 100°-110°C range" (this grade's example sits at the high end) and "Delays between soft bake and exposure should be minimized for optimum performance."

SOURCE: EXAMPLE PROCESS (3.5µm Film Thickness on Si), p.4; SOFT BAKE, p.8 of AZ nLOF 2000 Series datasheet.

03 / Exposure

Exposure dose

The manufacturer publishes 80 mJ/cm² at 365 nm ("i-line @ 80mJ/cm2 nominal (0.548NA) Nikon Stepper*" — EXAMPLE PROCESS (3.5µm Film Thickness on Si), p.4. Also: "AZ nLOF 2000 requires exposure energy at the 365nm wavelength" (EXPOSURE, p.8) and the Typical Process line "Expose: 365nm sensitive" (p.1).). Dose scales with film thickness and depends on your optics, so treat it as a starting point and run a dose array.

Dose at 365 nm
80 mJ/cm²
Dose at 405 nm
Not published — characterize on-tool
As published
"i-line @ 80mJ/cm2 nominal (0.548NA) Nikon Stepper*" — EXAMPLE PROCESS (3.5µm Film Thickness on Si), p.4. Also: "AZ nLOF 2000 requires exposure energy at the 365nm wavelength" (EXPOSURE, p.8) and the Typical Process line "Expose: 365nm sensitive" (p.1).
Post-exposure bake
110 °C · 60 s

SOURCE: EXAMPLE PROCESS (3.5µm Film Thickness on Si), p.4 of AZ nLOF 2000 Series datasheet.

04 / Development

Development

Developer
AZ 300MIF
Dilution
used as supplied (ready-to-use MIF developer; industry-standard 0.26N/2.38% TMAH per DEVELOPING section)
Time
2 min
Method
puddle
Rinse
Not published — characterize on-tool
Developer family
TMAH-based

SOURCE: EXAMPLE PROCESS (3.5µm Film Thickness on Si), p.4; DEVELOPING, p.8 of AZ nLOF 2000 Series datasheet.

05 / Post-processing

Hard bake, etch & strip

Etch resistance
"May be processed with vertical sidewalls for RIE etching" (APPLICATION, p.1) — a qualitative capability claim; no etch rate or selectivity data is published.
Stripper
AZ 400T or AZ Remover 770 (STRIPPING, p.9): "AZ nLOF 2000 Series resists are compatible with industry standard solvent based removers."

Not published for this resist: Hard bake, Descum, Storage — characterize on-tool.

SOURCE: HARD BAKE, p.8; APPLICATION, p.1 of AZ nLOF 2000 Series datasheet.

06 / Applications

Where it's used

Lift-offEtch maskHigh aspect ratio

AZ nLOF 2035 is the middle grade in Merck's AZ nLOF 2000 series, a chemically-amplified i-line negative resist purpose-built to give an undercut lift-off sidewall from a single standard expose/PEB/develop flow, without the extra image-reversal bake/flood-expose steps older negative processes required. The PEB is not optional here — the datasheet states it is "required for proper imaging" and the resist's CD is directly sensitive to PEB temperature (documented at ~0.03-0.04 µm/°C for this exact 3.5µm film thickness); getting PEB temperature and time right matters more for this chemistry than for a standard DNQ positive resist. No rehydration hold is needed (explicitly "None" per the Typical Process table), but delays between soft bake and exposure should be minimized. It is not recommended for copper substrates. One internal inconsistency in the source document is worth flagging: a Linearity/Exposure-Latitude chart on p.6 is captioned "AZ nLOF 2020 @ FT=3.5µm" even though 3.5µm and a 120s develop otherwise match the nLOF 2035 example elsewhere in the same document — this recipe does not use that chart's data, since the document itself names it as the 2020 grade.

07 / Sources

Sources & disclaimer

Manufacturer datasheet values are starting points; optimal parameters depend on your substrate, equipment and environment. Product names and trademarks belong to their respective owners. NANYTE is not affiliated with the manufacturers listed. Last updated 2026-07-10.

Cite this recipe

NANYTE. "AZ nLOF 2035 process recipe." NANYTE Photoresist Library. https://nanyte.com/photoresists/az-nlof-2035. Accessed 2026-07-10.

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