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AZ 1512 process recipe

AZ 1512 is the mid-thickness grade of Merck's AZ 1500 series of general-purpose positive photoresists, coating roughly 1.45–3.9 µm — a fast-throughput resist for wet-etch and plating, compatible with both TMAH (metal-ion-free) and inorganic developers.

https://nanyte.com/photoresists/az-1512 · last updated 2026-07-26

At a glance
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Manufacturer
Merck
Tone
positive
Chemistry
DNQ-novolak
Thickness
1.4–3.9 µm
Developer
AZ 400K or AZ 300MIF (tank immersion); AZ 917MIF (puddle)
Applications
Etch mask · Electroplating / molding

Human-verified — checked against the manufacturer's datasheet by a person.

The exposed resist dissolves in the developer; the unexposed film stays. Schematic cross-sections for AZ 1512 — feature width, film aspect ratio and sidewall angle are illustrative, not to scale.
01 / Coating

Spin coating

Spin curve for AZ 1512: film thickness in µm against spin speed in rpm.123451k2k3k4kSPIN SPEED (rpm)THICKNESS (µm)
Data points
AZ 1512 — film thickness (µm) by spin speed (rpm)
Seriesrpmµm
AZ 15125003.9
10002.7
15002.3
20002.0
25001.8
30001.6
35001.6
40001.4

Values are the manufacturer’s starting points, not a guarantee — characterize on your own tool. Series digitized from a published figure are approximate (±10 %).

read from figure, "SPIN CURVES (150mm Wafers)", p.1 of AZ 1500 Series datasheet (Merck, Rev. (03/21)); trace identified as the magenta/pink square-marker series per the chart's own legend (AZ 1505 blue diamond / AZ 1512 magenta square / AZ 1518 red triangle / AZ 1529 green circle), read at each of the 8 plotted marker positions from 500-4000 rpm (the full plotted span; the chart's x-axis extends to 5000 rpm but no series has a point past 4000). The AZ 1512-specific resolution/DOF/exposure-latitude test figures (p.3-5) all cite FT=1.30µm, modestly below this reading's highest-rpm point (~1.45µm at 4000 rpm) — consistent with that test film having been coated slightly above this chart's plotted ceiling.

Redrawn from the manufacturer's published data — hover to read between points, click to pin.
  • Multi-grade chart ("SPIN CURVES (150mm Wafers)", p.1) plots AZ 1505 / AZ 1512 / AZ 1518 / AZ 1529 together with distinct markers (diamond/square/triangle/circle).
  • The AZ 1512 trace (magenta/pink square) is plotted here from its 8 marker positions on that chart, 500-4000 rpm.
  • The AZ 1505 and AZ 1512 traces run visually close together on the compressed 0-12µm y-axis at rpm ≥ 2000 despite differing by roughly 2x in absolute thickness there — an overlap that is easy to misread, so the two are separated by marker shape and colour against the legend rather than by proximity.
  • No spin accel/dispense parameters are published.
  • AZ EBR Solvent / AZ EBR 70/30 are listed as companion products for thinning/edge-bead removal (COMPANION PRODUCTS, p.2) but no edge-bead procedure or parameters are given.
  • No rehydration hold is mentioned (not applicable to this thin-film series).
Adhesion
HMDS recommended — "Oxide forming substrates (Si, etc.) should be primed with HMDS (hexamethyl disilazane) or other suitable primer prior to coating AZ 1500. Contact your AZ products representative for detailed information on pre-treating with HMDS." (SUBSTRATE PREPARATION, p.6). No specific HMDS bake temp/time is published.
02 / Bake

Soft bake

Soft bake
90–110 °C · hotplate
Notes
Series-wide range only: "Soft bake temperatures for AZ 1500 should be in the 90-110°C range. Temperatures towards the high end of this range will improve adhesion to metals." No time is published; "optimum soft bake times and temperatures may be application specific." Bakes may be performed on hotplates or in vented ovens — method left as hotplate (the more common of the two, and what all downstream resolution/DOF/latitude test figures use: "Soft Bake: 100°C/90s (hotplate)"), but that 100°C/90s figure is a test condition for the resolution figures, not the datasheet's stated typical-process recommendation, so it is not promoted to the scalar fields here.

SOURCE: SOFT BAKE, p.6 of AZ 1500 Series datasheet; test-condition caption on p.3–4.

03 / Exposure

Exposure dose

There is no nominal dose for AZ 1512 — the datasheet only shows g-line test exposures, where a 1.3 µm film resolved at 80, 90 and 100 mJ/cm², with the exposure-latitude sweep running 70 to 140 mJ/cm². Run a dose array on your own tool to land the working dose.

Post-exposure bake
105–115 °C

Not published for this resist: Dose at 365 nm, Dose at 405 nm — characterize on-tool.

04 / Development

Development

Developer
AZ 400K or AZ 300MIF (tank immersion); AZ 917MIF (puddle)
Dilution
AZ 400K 1:4; AZ 300MIF and AZ 917MIF used as supplied (both metal-ion-free/ready-to-use)
Time
60 s
Developer family
TMAH or buffered alkaline

Not published for this resist: Method, Rinse — characterize on-tool.

SOURCE: TYPICAL PROCESS, p.1 ("Develop: 60s Puddle or immersion…

TYPICAL PROCESS, p.1 ("Develop: 60s Puddle or immersion Developer type: MIF or IN"); DEVELOPING, p.6; developer list, COMPANION PRODUCTS, p.2.

05 / Post-processing

Hard bake, etch & strip

Hard bake
100–110 °C
Etch resistance
Datasheet claims "excellent substrate adhesion for demanding wet etch applications" (APPLICATION, p.1) but publishes no etch-rate or selectivity data.
Stripper
AZ 300T, AZ 400T, or AZ Kwik Strip™ (STRIPPING, p.7): "Under normal process conditions, AZ 1500 strips readily in removers designed for DNQ/novolac type photoresists." Patterns baked above 140°C may cross-link and become harder to strip.

Not published for this resist: Descum, Storage — characterize on-tool.

SOURCE: HARD BAKE, p.6 of AZ 1500 Series datasheet.

06 / Applications

Where it's used

Practical notes from the datasheet

AZ 1512 is the ~1.3 µm-thick grade in Merck's AZ 1500 series of general-purpose positive DNQ/novolac photoresists, sharing a single four-grade product line (1505/1512/1518/1529) with a common process window. The series is compatible with both TMAH (metal-ion-free) and inorganic developers, and a puddle or immersion develop is quoted at a flat 60 s regardless of method. Resolution, depth-of-focus and exposure-latitude figures are all reported under g-line (436 nm) exposure rather than i-line, and only as multi-point sweeps (e.g. a 70–140 mJ/cm² latitude scan) rather than a single nominal dose — so no dose is published here. Soft bake, PEB and hard bake are each specified only as series-wide temperature ranges (90–110 °C, 105–115 °C, 100–110 °C) with no grade-specific values or times.

07 / Family

Grades in this family

Other grades in the AZ 1500 series line differ mainly in coating thickness:

AZ 1500 series — grade comparison
GradeThicknessExposure dose
AZ 15050.6–1.6 µm
AZ 1512 (this page)1.4–3.9 µm
AZ 15181.9–5.6 µm150 mJ/cm² @ 436 nm
08 / Troubleshooting

Troubleshooting

Common failure modes for AZ 1512, answered from the manufacturer's datasheet and application notes. These are starting points — your substrate, tooling and environment shift the specifics, so calibrate on-tool.

What exposure dose should I use for AZ 1512?

The datasheet gives no single nominal dose — only g-line (436 nm) sweep points from test figures: resolution at 80/90/100 mJ/cm² (1.3 µm film), depth-of-focus at 90/100 mJ/cm², and exposure latitude swept 70–140 mJ/cm². Pick a working dose within that window on-tool. The series is sensitive 310–450 nm with 365–436 nm recommended.

SOURCE: AZ 1500 Series datasheet (Merck, Rev. 03/21) — resolution/DOF/exposure-latitude figures, p.3–5; EXPOSURE, p.6

How thick a film does AZ 1512 coat?

AZ 1512 is the mid-thickness grade of the AZ 1500 series. On the p.1 spin-speed chart (150 mm wafers) its trace runs from about 3.9 µm at 500 rpm down to 1.45 µm at 4,000 rpm; the resolution figures use a 1.3 µm reference film. The AZ 1505 and AZ 1512 traces sit close together above 2,000 rpm, so read them by legend marker, not proximity.

SOURCE: AZ 1500 Series datasheet (Merck, Rev. 03/21) — SPIN CURVES (150 mm Wafers), p.1

What soft bake does AZ 1512 need?

The datasheet states only a series-wide range: soft-bake temperature should be 90–110°C, the high end improving adhesion to metals, with no time given. The AZ 1512 resolution, depth-of-focus and latitude figures were run at 100°C/90 s on a hotplate — a documented test condition, not the sheet's stated typical-process value, so treat it as a starting point.

SOURCE: AZ 1500 Series datasheet (Merck, Rev. 03/21) — SOFT BAKE, p.6; test-condition captions, p.3–4

Which developer and develop time should I use for AZ 1512?

Develop for 60 s by puddle or immersion. For tank immersion the datasheet offers AZ 400K at 1:4 or AZ 300MIF; for puddle it lists AZ 917MIF. The metal-ion-free developers are used as supplied. No single developer/method pair is designated as primary, so pick to match your track.

SOURCE: AZ 1500 Series datasheet (Merck, Rev. 03/21) — TYPICAL PROCESS, p.1; DEVELOPING, p.6; COMPANION PRODUCTS, p.2

Does AZ 1512 need a post-exposure bake?

A PEB is optional. It maximizes process latitude and mitigates standing-wave effects from monochromatic exposure; when used, the temperature should be in the 105–115°C range. Both temperature and time are described as application-specific, and no time is published, so develop the PEB on-tool.

SOURCE: AZ 1500 Series datasheet (Merck, Rev. 03/21) — POST EXPOSURE BAKE, p.6

09 / Sources

Sources & disclaimer

Research using this resist
  1. Libal et al.. Ice rule fragility via topological charge transfer in artificial colloidal ice. Nature Communications (2018). doi:10.1038/s41467-018-06631-1
    A 2.8 um AZ-1512HS layer on a glass coverslip was patterned into double-well topographic traps for colloidal-ice experiments.
  2. Thodkar & Gramm. Enhanced Mobility in Suspended Chemical Vapor-Deposited Graphene Field-Effect Devices in Ambient Conditions. ACS Applied Materials & Interfaces (2023). doi:10.1021/acsami.3c04012
    AZ1512 spun at 4000 rpm for 40 s served as the etch mask in two sequential lithography steps: defining the two-terminal graphene device and then suspending the graphene.

Manufacturer datasheet values are starting points; optimal parameters depend on your substrate, equipment and environment. Product names and trademarks belong to their respective owners. NANYTE is not affiliated with the manufacturers listed. Last updated 2026-07-26.

Cite this recipe

NANYTE. "AZ 1512 process recipe." NANYTE Photoresist Library. https://nanyte.com/photoresists/az-1512. Accessed 2026-07-26.

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